RPM launches new mining simulation software

Advisory-slider-2RungePincockMinarco (RPM) announces the release of its latest equipment simulation software for Original Equipment Manufacturers (OEMs).

SIMULATE, a user-friendly and intuitive enterprise simulation product for OEMs is the latest in a long line of releases from RPM beginning with TALPAC, the company’s first mining simulation product launched over 30 years ago.

TALPAC’s comprehensive equipment database of trucks, loaders, scrapers and underground equipment including more than 500 trucks and 400 loaders has seen the product evolve into a go-to tool for comparison of mining equipment available on the market today.

RPM subsequently expanded their simulation offering with the release of DRAGSIM (a dragline simulation product), Underground Coal TALPAC (a longwall simulation product), and HAULNET (a haul route simulation product), all of which were readily embraced by the mining industry.

In 2014, the company released HAULSIM, a 3D discrete event simulation product simulating equipment interactions and infrastructure as well as the traditional haul cycle.

Work on RPM’s latest equipment simulation software began early this year through a collaboration with one of the world’s largest OEMs. The enterprise simulation platform enables the OEM to model complex 3D mining environments using their own mining equipment. RPM’s OEM partner has now purchased SIMULATE and intends to roll the product out to its global dealer network.

SIMULATE combines all the essential features of RPM’s simulation offerings including TALPAC, HAULNET, and HAULSIM into a single, highly visual and enterprise-enabled application. With enterprise integration, SIMULATE is a fully integrated, seamless 3D simulation solution specifically designed for OEMs.

Optimisation of haulage systems through informed equipment decisions is paramount to increasing the economic efficiency of mining operations. SIMULATE enables OEMs to use their customers’ data to rapidly model their entire mining operations and then accurately demonstrate the resulting financial value provided by their equipment and services.

Commenting on the latest release, RPM’s CEO Richard Mathews said SIMULATE has been designed to equip OEMs with a platform for providing accurate, sustainable and productive solutions for their clients.

He added SIMULATE will allow OEMs to provide their existing and prospective clients with a complete equipment solution that enables a step change in operational performance.

How Striker is serving the resources industry worldwide with heavy equipment and turnkey design

Striker-JM1310-two-CM400-track-cones-and-Striker-SCH208-screening-plantAn Australian success story of design innovation, engineering expertise and product excellence, Striker is a reputed heavy equipment manufacturing company that has made its presence felt in the global market with a complete range of fixed, portable, mobile and track plants.

Striker’s modest beginnings in Perth, Western Australia in 1998 saw the company design and manufacture fixed plant for the Australian mining industry. Capitalising on the growing demand for mobile equipment in Australia’s resources sector, Striker leveraged its expertise in design and manufacturing to introduce a new range of track mounted and mobile crushing, screening and processing equipment. Today, the Australian-owned heavy duty equipment manufacturer addresses the fixed and mobile machinery needs of diverse industries from mining, recycling and quarrying to civil contracting, earthmoving and materials handling throughout Australia, the Asia-Pacific and the rest of the world.

Built to a high standard, and built to last, Striker’s machinery range from tracked crushing and screening equipment to fixed plant for quarrying and mining as well as its latest recycling line has been put to the test in some of the harshest environments around the world. From the challenging conditions of Australian mines to the coldest regions of remote Mongolia, Striker’s heavy equipment range is a proven top performer ready to meet every design and application challenge.

The 5-year structural warranty offered on all Striker-designed and manufactured plants, underlines the company’s confidence in the reliability of its equipment range.

Striker is also a well-known equipment rental company, maintaining one of the largest rental fleets of mobile crushing and screening machinery throughout the Southern Hemisphere. Striker’s rental equipment is available for both short and long term periods to clients across Australia.

Striker’s machinery range

Striker offers a comprehensive solutions portfolio spanning fixed plant and MAX plant installations, conveyors, heap leach systems, tracked crushers, Etrac crushers, recycling systems, and bare crushers and screens among many more.

Fixed plant installations are part of Striker’s bespoke solutions designed to meet specific client requirements and application challenges. Striker’s MAX Plant concept is based on a design philosophy that combines creative thinking and innovative solutions to provide the client with a versatile plant that can be simply, flexibly and easily reconfigured to any process requirement.

Engineering services: Design, construction and fabrication

Striker offers turnkey design and construction services to build mineral processing facilities for complete greenfield or brownfield projects encompassing plant modifications, upgrades and expansions; plant evaluation and condition reports; plant operations and maintenance support and optimisation; plant relocation, refurbishment and recommissioning; and consulting.

Striker’s experienced fabrication team, supported by their fabrication facilities in Malaysia and Thailand, delivers superior fabrication services to a wide variety of industries, meeting project objectives and challenging deadlines cost-effectively.

Service, repair, refurbishment and parts

Striker’s 24-hour, 7-day a week support team, operating from the four main service centres in Perth, Brisbane, Malaysia and China, ensures all plant and equipment are supported round-the-clock. Repair services are provided for both Striker machines as well as other brands of equipment. A specialised refurbishment service is also offered for all Striker equipment in need of a complete overhaul after many years of service.

Striker carries a wide range of spares for all equipment including track machines, mobile machines, fixed plant, conveyors and hydraulic systems in addition to wear parts for all crusher products. Specialised packages for operator training, service and repairs training, and electrical and hydraulic training are available for all Striker customers.

With offices located across Australia, Malaysia, USA, the Middle East and China, Striker’s worldwide presence ensures customers have access to a broad range of heavy equipment solutions, services and support from a single source.

Know more about Striker’s crushing and screening plants and turnkey engineering design services.

A safe and productive remote bogging solution from Sandvik

Sandvik_Automine_055Improving productivity through the use of automated mining solutions is one way the sector is moving higher tonnages more safely and efficiently than ever before.

A new product on the market by the leader in mine automation is turning heads for its high safety standards and ease of installation and operation.

Sandvik’s AutoMine-Lite is a safe, easy-to-use automation product which boasts proven productivity improvement results.

The system consists of an ergonomically designed operator station with two screens, an integrated on-board automation package, a dedicated safety system consisting of light barriers, and a reliable sound, video and data communication system between the operator and the loader.

Safety is the standout of this system, with Sandvik the only supplier of automation equipment globally that has achieved compliance with the AS61508 standard for Functional Safety standards.

Another major advantage of AutoMine-Lite is that it is easy to install because each time the system is set up, the loader learns its automated tramming route the first time it drives between the load point and the dump point. This means loaders can be easily relocated from one production area to another, which gives mining operations the edge when it comes to mobility and flexibility.

Offering further efficiency gains, AutoMine-Lite also allows for the operation of multiple loaders at the same time, and the advanced automation system is flexible enough to be adapted from stoping to sub-level and massive block caving applications.

Despite being the most technologically advanced product on the market, ease of operation is standout of AutoMine-Lite, with the operator working in a comfortable environment controlling the LHD remotely and receiving extensive information from underground through the supervisory system.

Compared with tele-remote systems, the semi-automated process of AutoMine-Lite also proves to be less tiring for operators. Tele-remote operations are typically quite intensive and require high levels of concentration over long periods of time for the operator. AutoMine-Lite solves fatigue issues by removing the need to tele-operate the whole cycle.

In addition, due to AutoMine-Lite‘s real time diagnostics capability and analysis, unplanned downtimes are less frequent. The system’s condition monitoring capacity allows for predictive maintenance operations meaning users can confidently push their loaders further without the fear of breakdowns.

To find out about the amazing results AutoMine-Lite achieved during an independent six month trial at Kidd Creek mine in Canada, CLICK HERE to download ‘Delivering the tonnes with a state of the art, user friendly remote bogging system’.

Trelleborg provides rubber lifter ball mill solution to Australian gold mine

Trelleborg-667x500Trelleborg’s engineered products operation has supplied “a lower cost, long lasting rubber lifter bar solution” to Australia’s largest open pit gold mine for one of their ball mills. A valuable alternative to traditionally used composite steel, they offer a number of significant benefits such as a longer life and reduced downtime. Trelleborg has provided rubber lifter bars in special grade compound – 1605AM to replace the existing composite steel solution which lines the mine’s grinding mills. These special grade rubber lifter bars have achieved the same life expectancy as composite steel, and also provide reduced power draw, noise pollution and weight, which decreases the impact on rotating components and makes the bars easier to handle.

Downtime is a significant issue faced by the mining industry, and the mining and material processing industry is always looking for ways to enhance availability of the mills that grind and blend materials. Trelleborg’s rubber lifter bars “offer increased operational efficiencies, significantly reduced downtime, simple wear monitoring and life predictability. In addition, when compared with steel, a rubber solution also provides superior resistance to the severe impact, high temperature and abrasion caused by the comminution of the ore within the mine’s grinding mill, lengthening its life.” Composite steel is currently the traditional material of choice for primary and some secondary milling applications and until now has provided a whole-life performance that alternatives could not. However, the development of Trelleborg’s special grade rubber compound and various face angles to suit any application, offer greater value and performance versus composite steel lifter bars.

Trelleborg’s expertise in the use of polymers and polymer composites means that it is at the forefront of efficient and effective mill lining solutions. By optimizing design and specialized rubber compound selection for all milling wear protection applications, including lifter bars, Trelleborg can provide longer lasting, higher performance solutions. Trelleborg offers a wide range of rubber lifter bars and plates for ball mills, rod mills and drum scrubbers. The standard rubber lifter sizes range from 50 mm-250 mm wide and 50 mm-300 mm in height, and come complete with aluminium and steel tracks, with different face angles to suit the milling or scrubbing application. Trelleborg also provides a wide range of shell plates, grate plates, head plates and filling segments, including the backing rubber to protect the mother plate of the mill.

ThyssenKrupp merges Polysius and KH Mineral assets in France

246-720x375The industrial and technology group ThyssenKrupp is strengthening its plant technology capabilities in France by merging the formerly separate entities Polysius and KH Mineral to become ThyssenKrupp Industrial Solutions (France). The step comes into effect as of October 1, 2015. The company said that this strategic move “is another milestone for the plant engineering and construction specialist of the ThyssenKrupp Group in its efforts to further promote the integration and regionalisation of its plant technology business worldwide. It pursues ThyssenKrupp’s overriding goal of integrating its businesses more closely to create sustainable value as a diversified industrial group.” As of today, ThyssenKrupp Industrial Solutions (France) employs around 300 employees at two locations in Aix-en-Provence and Sarreguemines.

Samir Abi Ramia, CEO of ThyssenKrupp Industrial Solutions (France): “On the basis of decades of experience in EMEA markets, excellent engineering skills and proven technologies, we can now offer tailor-made solutions for the cement, mining and raw materials industries in general from a single source. Joining our forces in France while at the same time benefiting from the global network of one of the world’s leading engineering and construction specialists will enable us serve our customers’ needs even better.”

By combining the French operations, ThyssenKrupp Industrial Solutions is taking the next step to becoming a leading provider in the areas of plant engineering, procurement and construction for clients in the region across the cement, minerals, bulk materials handling and processing, and mining industries. The turnkey contract experience of the former Polysius will be a major asset for ThyssenKrupp Industrial Solutions (France) which will be extended to the management of important mining and quarry projects, while the experience of the former KH Mineral contributes expertise in the management of short-term projects and in reinforcing the single machine business.

Under the roof of ThyssenKrupp Industrial Solutions, plant technology operations worldwide are managed by the two business units Process Technologies and Resource Technologies. Process Technologies is focused on engineering, procurement and construction for chemical, refinery and other industrial plants, while Resource Technologies offers a comprehensive product portfolio and a wide sales and service network to customers in the mining, cement, mineral processing and materials handling industries.

Trans-Pacific Partnership deal done: Six things you need to know about the TPP

Members of the Australian business community have this morning cautiously welcomed the conclusion of negotiations for the Trans-Pacific Partnership (TPP) after more than five years of talks.

Hailed by Trade and Investment Minister Andrew Robb as “the biggest global trade deal in twenty years”, the TPP is an agreement that takes in the major economies of the Asia Pacific region.

While the exact wording of the TPP is yet to be released to the public, small business representatives this morning said moves toward greater trade opportunities for Australian businesses should be welcomed.

“Any agreement has winners and losers, but this reflects what’s going on,” says Peter Strong, executive director of the Council of Small Business of Australia.

“The world is globalised and we have to embrace that and it’s what the government is doing.”

However, Strong told SmartCompany the signing of the historic trade deal also highlights competition concerns within the Australian economy.

“It also highlights that we need to look internally at what is holding business back,” he says.

“The duopoly [in the grocery sector] is holding business back, there’s no doubt.

“In the TPP there’s two countries that don’t have an effects test. Nearly all of them do, if we’re going to compete fairly let’s be fair and put an effects test in.”

Alex Malley, chief executive of CPA Australia, told SmartCompany the TPP puts Australian businesses in prime position to “secure first mover advantage in a massive new global trade bloc”.

“When you combine the TPP with our existing trade treaties and the pending deal with China, export-oriented Australian businesses now have a global footprint of improved market access,” Malley says.

“Whether you’re an apple exporter from Tasmania or a tech company in Sydney, the TPP is an opportunity to create jobs.”

Malley says, subject to the TPP being ratified, “the world is now a different place for Australian businesses”.

“It’s up to them to take the steps necessary to take advantage of these market access deals for their products and services,” he says.

“The beginning and end of any trade deal is jobs. Navigating the complexities of the multi-nation TPP negotiations to provide opportunities for job creation is a significant achievement.”

The Export Council of Australia and the National Farmers’ Federation (NFF) have also welcomed the conclusion of the TPP talks this morning, with the NFF describing the event as a “huge milestone”.

“The agreement is a generally positive outcome for Australian farmers, which will reduce trade barriers and create new export opportunities for our high-quality food and fibre,” the federation said.

Here are six things you need to know about the TPP:

1. The deal includes 12 countries

Australia is one of 12 countries that form the TPP. These include the United States, New Zealand, Japan, Canada, Chile, Malaysia, Mexico, Peru, Singapore, Vietnam and Brunei.

2. The TPP covers 40% of the global GDP and a third of Australia’s exports

Combined, the TPP countries account for approximately 40% of global gross domestic product and 24% of global trade in services.

According to Minister Robb, one third of Australia’s total goods and services exports, or $109 billion of trade, went to TPP countries in 2014.

Close to 35% of Australia’s services exports went to TPP countries, worth a total of $20 billion.

3. It has taken years to get to this point

The conclusion of the TPP negotiations in Atlanta this week comes after five years of talks. The first round of negotiations for the trade deal took place in March 2010 in Melbourne.

The TPP also builds on an earlier trade agreement between Brunei, New Zealand, Chile and Singapore called the Trans-Pacific Strategic Economic Partnership Agreement, which came into effect in 2006.

4. Sugar, dairy among the winners but pharmaceuticals has been a sticking point

Australian sugar and diary producers are tipped to be among the winners under the TPP, with Robb saying today Australian sugar exports in the US will effectively double under the deal. Tariffs for particular types of sugar exports in Canada, Peru and Malaysia will be eliminated or liberalised and levies for high polarity sugar into Japan will also be reduced.

Australian cheese makers will see tariffs into Japan eliminated on $100 million of existing trade and be given preferential access for another $100 million of trade. Cheese producers will also gain preferential access into Mexico and Canada and increased access and tariff reductions for some forms of cheese in the US.

However, one of the more contentious aspects of the TPP concerns patent protections for pharmaceuticals.

Fairfax reports the negotiations were extended through Sunday evening as Australia and the US continued to grapple over a US proposal to keep data for advanced medicines made from living organisms, protected for 12 years. Australia had sought a protection period of five years. The parties have agreed to a protection period of between five and eight years.

5. Service providers will benefit too

Agricultural exporters and manufacturers are not the only potential winners from the TPP; Robb said Australian service providers in sectors including finance, education, health and hospitality and tourism will also benefit from the deal.

In particular, Robb said Australian SMEs that provide professional services are set to win with restrictions in Malaysia “that have long been of concern to Australian SMEs” to be removed.

“Malaysia has locked in recent reforms to the legal, architectural, engineering and surveying sectors,” Robb said.

6. There are concerns about the secrecy of the agreement and negotiations

Despite the slated benefits of the TPP, the deal has not been without controversy, especially when it comes to the transparency of the negotiations.

Consumer group CHOICE said this morning it has collected more than 7400 signatures from Australians who called for the text of the TPP to released prior to the conclusion of the negotiations.

“At about midnight last night, trade ministers confirmed that the TPP negotiations were finished, however the text of the agreement still won’t be publicly available for a number of weeks,” said CHOICE campaigns manager Erin Turner.

“It’s absurd that our Trade Minister has committed Australia to a deal the Australian public has never seen.”

CHOICE is calling for the Productivity Commission to conduct a full cost-benefit analysis of the deal.

New technology boosts productivity and savings in mineral exploration

A CSIRO-led innovation that enables fast, automated analysis of rock materials directly from drill sites is to be commercialised, opening the way for millions of dollars worth of potential cost and time savings. The Lab-at-Rig technology that CSIRO has developed in partnership with Imdex and Olympus, under the Deep Exploration Technologies Cooperative Research Centre (DET CRC), enables chemistry and mineralogy of rocks found within a drill hole to be analysed within minutes of drilling.

“Lab-at-Rig is an important breakthrough for the industry because of the potentially massive cost savings in drilling, exploration and overall mining operations,” says CSIRO Lab-at-Rig Futures Project Leader, Dr Yulia Uvarova.

The new technology features automated analysis of mineralogy and geochemistry of drill-hole cuttings direct from the drill site, while still offering the relevant sampling methods and quality control current processes use.

“If mining or exploration companies have real time information about the mineralogy and chemistry in the drill-hole they can efficiently plan what to do next; whether that is to drill deeper, drill further holes, try elsewhere or to stop,” says Uvarova.

“Ultimately, Lab-at-Rig will provide improved decision making and productivity for mineral resource operations.”

The Lab-at-Rig system, fitted to a diamond drill rig and Imdex’s AMC Solids Removal Unit includes: a sample preparation unit that collects solids from drill cuttings and dries them; Olympus X-ray fluorescence and X-ray diffraction sensors to provide chemistry and mineralogy of the sample respectively; and the ability to upload data to REFLEX’s cloud-based platform where it can be analysed and provided back to the explorer.

This technology will provide a great advantage over the current process which can take three months and often millions of dollars to set up the drill sites, drill, extract, sample and log the drill cores, send to a lab for analysis, enter data into a database and finally provide information back to the company.

Lab-at-Rig offers a one-hour cycle for the whole process enabling rapid decision making and cost savings.

“Our ‘light bulb’ moment was in 2011 when a group of DET CRC researchers were watching a diamond drilling operation near Adelaide and observed the fluid carrying the drill cuttings to the surface,” Uvarova said. “They asked the question: ‘what if we could analyse the cuttings separated from that fluid in real time?”

Lab-at-Rig is the product of two years of research and development and a tribute to the successful collaboration of the research and industry partners through the DET CRC, according to CSIRO’s Discovering Australia’s Mineral Resources Program Director, Dr Rob Hough.

“The way that Imdex, Olympus and CSIRO have worked together on this through the Deep Exploration Technologies CRC has been crucial l to delivering this world-class technology in such a short timeframe,” Hough said.

REFLEX, a business in the ASX-listed Imdex Group of companies, is the commercialisation partner for the technology.

CSIRO, Imdex, Olympus, University of Adelaide and Curtin University are now working on the A$11 million collaborative DET CRC Lab-at-Rig Futures Project which will build the next generation system to cover: new sensor technologies, improved data analysis and processing for decision making, and development of the system for new applications and drilling platforms.

Sandvik to divest materials handling division

Sandvik has announced its intention to divest its Mining Systems division.

This product area, which sits within Sandvik Mining, covers the supply, design, and engineering of materials handling systems for the resources industry.

“Divestment of Mining Systems will make Sandvik Mining more focused on its core operations, mining equipment and aftermarket offerings for both underground and surface mines, which Sandvik will continue to develop to ensure long term value creation,” Mats Backman, CFO and acting President and CEO for Sandvik, said.

The division employs around 1300 people, and had annual sales of $1.12 billion, accounting for 7 per cent of Sandvik’s invoicing.

According to a Sandvik spokesperson the only Australian operations to affected will be the Bayswater facility, in Perth, which produces conveyor pulleys, rollers, and frames for mining.

From the third quarter of this year the Mining Systems group will be reported as ‘discontinued operations’.

It is understood a buyer is yet to be found.

Arrium to slash jobs at Whyalla Steelworks‏

The owners of the Whyalla Steelworks in South Australia have announced that they will be cutting cost in the aim to save $100 million as they try and improve the viability of the steelworks.

The cuts will affect areas such as, souring and procurement, labour and overheads, site rationalisations, corporate cost and production conversion costs.

Arrium, the owner of the Whyalla Steelworks in South Australia, has announced it has started a two year of cost cutting aiming to save $100 million to improve the viability of steelworks.

Overcapacity of steel meant it needed to improve its cost base to maintain the competitiveness of the Whyalla Steelworks.

Arrium is yet to comment on the number of jobs that will be lost as a result of the cost cutting, saying that they will consult employees, unions, suppliers and the Government.