{"id":2583,"date":"2017-12-20T15:09:46","date_gmt":"2017-12-20T04:09:46","guid":{"rendered":"http:\/\/yinghuiinternational.com\/?p=2583"},"modified":"2018-01-27T15:11:41","modified_gmt":"2018-01-27T04:11:41","slug":"mining-data-to-improve-safety-and-cut-maintenance-costs","status":"publish","type":"post","link":"https:\/\/yinghuiinternational.com\/index.php\/2017\/12\/20\/mining-data-to-improve-safety-and-cut-maintenance-costs\/","title":{"rendered":"Mining data to improve safety and cut maintenance costs"},"content":{"rendered":"<div class=\"rte col-12\">\n<p>We have over <span style=\"color: #ff6600;\">3,000 machines in our operations<\/span>, from trucks the size of houses to shovels that move millions of tonnes of material every year. When equipment fails it can put our people at risk, disrupt production, increase costs and reduce our ability to provide resources to customers. So, maintenance is a priority, and we spend US$3.5 billion a year on the upkeep of our plants and equipment.<\/p>\n<p>BHP has created the Maintenance Centre of Excellence to partner with our operations to deliver safe, sustainable improvement in our equipment performance. The Centre leverages BHP\u2019s scale to draw on the deep expertise, data and systems we hold across our business to reduce cost, cut unplanned downtime, improve production and ensure our equipment is safe and reliable for our people.<\/p>\n<p>Over the last 18 months we\u2019ve formed a team of data scientists to examine how we can predict problems and improve the reliability and uptime of our equipment.<\/p>\n<p>The team uses experience from outside the resources industry to find ways to improve our approach. For example, Boeing developed a tool that analyses real time black box data from aircrafts in-flight to predict what maintenance they\u2019ll need when they land. This is used by airlines to prevent cancellations and ensure equipment is in the right place at the right time. We\u2019re developing similar systems to improve BHP\u2019s maintenance.<\/p>\n<\/div>\n<div class=\"col-12\">\n<div class=\"pull-out-quote\">\n<div class=\"pull-out-quote__wrapper\">\n<blockquote>\n<h2>Our teams have developed algorithms that predict how a piece of equipment is likely to fail and when to best schedule preventative work.<\/h2>\n<footer class=\"byline\"><\/footer>\n<\/blockquote>\n<\/div>\n<\/div>\n<\/div>\n<div class=\"rte col-12\">\n<p>We use <span style=\"color: #ff6600;\">over 780,000 different kinds of spare parts<\/span> and <span style=\"color: #ff6600;\">our analysis can better inform how we buy them, preventing delays and unnecessary spending.\u00a0<\/span> The team is also working with our operations to determine how they best time routine maintenance to minimise disruption to production.<\/p>\n<p>The results have been impressive. We analysed 5.6 million data points gathered from 20 shovels and identified how preventative maintenance could stop the risk of gantry and structure failures. The team also used data from 300 haul trucks to develop new maintenance strategies, improve supply chain management and set operating limits for how the vehicles are used in the field. This has improved availability and reduced costs by a projected 20 per cent across the remaining life of the fleet.<\/p>\n<p>The number of variables that influence the performance of an individual piece of equipment made it very difficult to do this sort of analysis before these systems were developed. Operator behaviour, weather conditions, machine usage and maintenance history all affect how a truck or shovel performs. Maintenance plans used to be developed on a site-by-site basis. Now we can draw on data from across the company and update them more frequently.<\/p>\n<p>The more data these systems are fed, the more they learn and the better performance becomes. BHP\u2019s combination of large operations and standardised equipment, processes and technology are a critical advantage in the continuous improvement of their forecasts.<\/p>\n<p>Of course, these systems are only as smart as the people that use them. As they become more common they will enable a step change in safety, equipment availability and performance.<\/p>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>We have over 3,000 machines in our operations, from trucks the size of houses to shovels that move millions of tonnes of material every year. When equipment fails it can put our people at risk, disrupt production, increase costs and reduce our ability to provide resources to customers. So, maintenance is a priority, and we &hellip; <a href=\"https:\/\/yinghuiinternational.com\/index.php\/2017\/12\/20\/mining-data-to-improve-safety-and-cut-maintenance-costs\/\" class=\"more-link\">Continue reading<span class=\"screen-reader-text\"> &#8220;Mining data to improve safety and cut maintenance costs&#8221;<\/span><\/a><\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"jetpack_post_was_ever_published":false,"_jetpack_newsletter_access":"","_jetpack_dont_email_post_to_subs":false,"_jetpack_newsletter_tier_id":0,"_jetpack_memberships_contains_paywalled_content":false,"_jetpack_memberships_contains_paid_content":false,"footnotes":"","jetpack_publicize_message":"","jetpack_publicize_feature_enabled":true,"jetpack_social_post_already_shared":true,"jetpack_social_options":{"image_generator_settings":{"template":"highway","default_image_id":0,"font":"","enabled":false},"version":2}},"categories":[3,6],"tags":[],"class_list":["post-2583","post","type-post","status-publish","format-standard","hentry","category-big-data","category-mines-and-quarry"],"jetpack_publicize_connections":[],"jetpack_featured_media_url":"","jetpack_shortlink":"https:\/\/wp.me\/p83F9T-FF","jetpack-related-posts":[{"id":8247,"url":"https:\/\/yinghuiinternational.com\/index.php\/2023\/06\/07\/ai-enhanced-operations\/","url_meta":{"origin":2583,"position":0},"title":"AI-enhanced operations","author":"yinghui","date":"June 7, 2023","format":false,"excerpt":"ALEXANDRA EASTWOOD AspenTech\u00a0is providing intelligent digital solutions to the mining industry, helping reduce downtime and emissions while maximising asset performance. Mobile and fixed equipment plant maintenance is one of the costliest parts of a mining operation. 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Under the agreement, the two companies will develop advanced analytics solutions to improve maintenance, safety, productivity and operational services of mining and rock excavation equipment.\u2026","rel":"","context":"In &quot;Big Data&quot;","block_context":{"text":"Big Data","link":"https:\/\/yinghuiinternational.com\/index.php\/category\/big-data\/"},"img":{"alt_text":"","src":"","width":0,"height":0},"classes":[]},{"id":1390,"url":"https:\/\/yinghuiinternational.com\/index.php\/2016\/05\/08\/pioneering-the-future-of-fleet-management\/","url_meta":{"origin":2583,"position":2},"title":"Pioneering the future of fleet management","author":"yinghui","date":"May 8, 2016","format":false,"excerpt":"With the rise of production costs in mining reaching almost 30 per cent over the past few years, the translation of constantly changing fleet data into understandable information in real time is essential for efficiency and productivity. Fleet management provides vehicle tracking, diagnostics, and the assessment of driver behaviour to\u2026","rel":"","context":"In &quot;\u65b0\u6280\u672f\u65b0\u4ea7\u54c1&quot;","block_context":{"text":"\u65b0\u6280\u672f\u65b0\u4ea7\u54c1","link":"https:\/\/yinghuiinternational.com\/index.php\/category\/new-tech-new-product\/"},"img":{"alt_text":"am-may-16-truck-miplan2-300x225","src":"https:\/\/i0.wp.com\/www.bnmme.com.au\/wp-content\/uploads\/2016\/05\/am-may-16-truck-miplan2-300x225.jpg?resize=350%2C200","width":350,"height":200},"classes":[]},{"id":8060,"url":"https:\/\/yinghuiinternational.com\/index.php\/2021\/09\/23\/smart-mines-embracing-digital-safety-solutions\/","url_meta":{"origin":2583,"position":3},"title":"Smart mines embracing digital safety solutions","author":"yinghui","date":"September 23, 2021","format":false,"excerpt":"Example of condition diagnostics with Lumada Enterprise Asset Management. 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But as ore deposits get deeper and\u00a0harder to access, processing\u2026","rel":"","context":"In &quot;Mines and Quarry&quot;","block_context":{"text":"Mines and Quarry","link":"https:\/\/yinghuiinternational.com\/index.php\/category\/mines-and-quarry\/"},"img":{"alt_text":"","src":"https:\/\/i0.wp.com\/www.australianmining.com.au\/wp-content\/uploads\/2023\/08\/image3-1024x768.jpeg?resize=350%2C200&ssl=1","width":350,"height":200,"srcset":"https:\/\/i0.wp.com\/www.australianmining.com.au\/wp-content\/uploads\/2023\/08\/image3-1024x768.jpeg?resize=350%2C200&ssl=1 1x, https:\/\/i0.wp.com\/www.australianmining.com.au\/wp-content\/uploads\/2023\/08\/image3-1024x768.jpeg?resize=525%2C300&ssl=1 1.5x, https:\/\/i0.wp.com\/www.australianmining.com.au\/wp-content\/uploads\/2023\/08\/image3-1024x768.jpeg?resize=700%2C400&ssl=1 2x"},"classes":[]}],"jetpack_sharing_enabled":true,"_links":{"self":[{"href":"https:\/\/yinghuiinternational.com\/index.php\/wp-json\/wp\/v2\/posts\/2583","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/yinghuiinternational.com\/index.php\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/yinghuiinternational.com\/index.php\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/yinghuiinternational.com\/index.php\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/yinghuiinternational.com\/index.php\/wp-json\/wp\/v2\/comments?post=2583"}],"version-history":[{"count":1,"href":"https:\/\/yinghuiinternational.com\/index.php\/wp-json\/wp\/v2\/posts\/2583\/revisions"}],"predecessor-version":[{"id":2584,"href":"https:\/\/yinghuiinternational.com\/index.php\/wp-json\/wp\/v2\/posts\/2583\/revisions\/2584"}],"wp:attachment":[{"href":"https:\/\/yinghuiinternational.com\/index.php\/wp-json\/wp\/v2\/media?parent=2583"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/yinghuiinternational.com\/index.php\/wp-json\/wp\/v2\/categories?post=2583"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/yinghuiinternational.com\/index.php\/wp-json\/wp\/v2\/tags?post=2583"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}