{"id":3018,"date":"2018-05-11T14:52:03","date_gmt":"2018-05-11T04:52:03","guid":{"rendered":"http:\/\/yinghuiinternational.com\/?p=3018"},"modified":"2018-05-17T14:53:19","modified_gmt":"2018-05-17T04:53:19","slug":"a-reinvention-of-sales-production-inventory-forecasts","status":"publish","type":"post","link":"https:\/\/yinghuiinternational.com\/index.php\/2018\/05\/11\/a-reinvention-of-sales-production-inventory-forecasts\/","title":{"rendered":"A REINVENTION OF SALES, PRODUCTION, INVENTORY FORECASTS"},"content":{"rendered":"<div id=\"ContentPlaceHolder1_pnlTemplate9\" class=\"WideImageTemplate\">\n<div class=\"DownloadPrintBar\">\n<div>\n<div class=\"SocialShareSmaller\"><img decoding=\"async\" id=\"ContentPlaceHolder1_imgMain9\" class=\"ArticleMainImage flipboard-image\" src=\"http:\/\/www.quarrymagazine.com\/Img\/67474\" usemap=\"#imagemap\" \/><\/div>\n<\/div>\n<\/div>\n<div class=\"Headline\">\n<h1><span id=\"ContentPlaceHolder1_lblHeading9\">A REINVENTION OF SALES, PRODUCTION, INVENTORY FORECASTS<\/span><\/h1>\n<\/div>\n<div class=\"ByLine\"><span id=\"ContentPlaceHolder1_lblPostedDate9\">Posted May 11, 2018<\/span>\u00a0|<span id=\"ContentPlaceHolder1_lblPosted9\" class=\"flipboard-author\"><\/span><\/div>\n<div class=\"Summary\"><span id=\"ContentPlaceHolder1_lblSummary9\">Quarry operations are moving away from messy spreadsheets and rethinking communication, production planning and sales forecasting to save time and improve productivity. One such medium that quarries worldwide are utilising is PlantDemand, a business intelligence tool.<\/span><\/div>\n<p>The importance of collaboration and real time information sharing in today\u2019s business climate cannot be overstated. It is even more important for quarry operations that are constantly trying to plan and match production levels to sales volumes.<\/p>\n<p>Plant managers are challenged to maintain optimal quarry cash flow and inventory while preventing plant overbooking and co-ordinating with multiple suppliers for raw materials \u2212 all to schedule on-time deliveries that meet customers\u2019 changing orders.<\/p>\n<p>This is especially difficult because sales teams don\u2019t often have insight into what materials are available to be produced and sold, and how a new order will affect production. It\u2019s also challenging managers to produce accurate forecasts and get up-to-date information about the plant capacity and actual sales versus forecast sales.<\/p>\n<div class=\"ExtraImagePanelLeft\"><img decoding=\"async\" class=\"ArticleExtraImage\" title=\"The PlantDemand app allows plant managers to create summaries and run default and custom reports against actual sales or forecasts.\" src=\"http:\/\/www.quarrymagazine.com\/Img\/67475\/610\" alt=\"The PlantDemand app allows plant managers to create summaries and run default and custom reports against actual sales or forecasts.\" width=\"610px\" \/><\/p>\n<div class=\"ExtraImagePanelCaption\">The PlantDemand app allows plant managers to create summaries and run default and custom reports against actual sales or forecasts.<\/div>\n<\/div>\n<p><strong>Modern business intelligence<\/strong><\/p>\n<p>The latest report by US Market research company Forrester Research predicts that 2018 will see enterprises refocus on leveraging advanced collaboration and communication tools across the enterprise.<\/p>\n<p>It also predicts that in the coming years everyone within an organisation will become a data analyst, with the ability to leverage modern business intelligence (BI) tools to quickly sort, prioritise and visualise targeted information that is directly relevant to that individual\u2019s line of responsibility. The hope is that better visual interfaces and real time reporting will actively support collaboration across operational teams and drive better decision-making at every level inside an organisation.<\/p>\n<p>Not only that, the Millennial generation is expected to represent 50 per cent or more of the overall workforce by the year 2020.2 And collectively, not only are younger generations \u201cdigital natives\u201d, meaning they grew up with technology, but they also value it greatly and see it as a differentiator and a \u201cmust have\u201d for employers.<\/p>\n<div class=\"ExtraImagePanelRight\"><img decoding=\"async\" class=\"ArticleExtraImage\" title=\"Each morning, it is easy to log into PlantDemand \u2013 from the office or remotely \u2013 to be appraised of the day\u2019s deliveries.\" src=\"http:\/\/www.quarrymagazine.com\/Img\/67476\/300\" alt=\"Each morning, it is easy to log into PlantDemand \u2013 from the office or remotely \u2013 to be appraised of the day\u2019s deliveries.\" width=\"300px\" \/><\/p>\n<div class=\"ExtraImagePanelCaption\">Each morning, it is easy to log into PlantDemand \u2013 from the office or remotely \u2013 to be appraised of the day\u2019s deliveries.<\/div>\n<\/div>\n<p>If companies want to hire and retain top talent, they will need to continue to shift towards easy to use cloud-based tools and applications that support productivity and a collaborative environment.<\/p>\n<p>It is out of this BI-focused landscape that Daniel Mekis began to unravel the communication, production and scheduling problems facing many quarries today. As an assistant plant manager in California, he struggled first hand with planning and scheduling of materials at various quarries, and he felt a lack of collaboration was a major part of the problem.<\/p>\n<p>His team tried Outlook, Excel and even Microsoft Access and SharePoint solutions to compile sales information and plan and co-ordinate production.<\/p>\n<p>\u201cBack when I worked as a plant engineer, it was our job to know if we were going to make enough material to meet the demands of our customers,\u201d Mekis said. \u201cEven if you know you\u2019re producing 250,000 tonnes of material throughout the year, the sales quantities change daily, with many orders changing multiple times before they actually ship.<\/p>\n<p>\u201cOther problems we ran into were plant overbooking, the quarry running out of materials, sourcing materials from multiple suppliers, or using incorrect materials. I used to spend at least three hours for each plant per week compiling sales information to build a forecast report \u2013 which would show materials demand in different time intervals.\u201d<\/p>\n<p><strong>Real time planning<\/strong><\/p>\n<div class=\"ExtraImagePanelRight\"><img decoding=\"async\" class=\"ArticleExtraImage\" title=\"PlantDemand can colour-code by material in the sales calendar for better organisation and simplified viewing.\" src=\"http:\/\/www.quarrymagazine.com\/Img\/67477\/300\" alt=\"PlantDemand can colour-code by material in the sales calendar for better organisation and simplified viewing.\" width=\"300px\" \/><\/p>\n<div class=\"ExtraImagePanelCaption\">PlantDemand can colour-code by material in the sales calendar for better organisation and simplified viewing.<\/div>\n<\/div>\n<p>Quarries are beginning to take advantage of new collaborative tools that enable teams to move away from solving a problem on an individual island and move towards initiating well informed discussions between the various branches of an operational team.<\/p>\n<p>One new approach that stands out is PlantDemand, an online quarry scheduling tool3, not just for planning and forecasting orders and production, but also for identifying issues and solving them before they come up.<\/p>\n<p>\u201cPlantDemand is a new concept for aggregate operations because it uses collaboration and real time information sharing,\u201d Dennis Schaaf, the director of PlantDemand, said. \u201cIt provides a single source of truth to plan sales, production, material needs and inventory forecasts.<\/p>\n<p>PlantDemand\u2019s online calendar is described as:<\/p>\n<ul>\n<li>A scheduler that lets plant managers drill down into scheduling plans.<\/li>\n<li>A \u201csingle source of truth\u201d that provides plant foremen, superintendents, engineers, sales and the back office with data on aggregate production, inventory planning and forecasting.<\/li>\n<li>A \u201clive sales calendar\u201d that allows teams to adjust the plant, hours, modes and sales. As changes are reflected immediately, users can see how current production and future orders will be affected and how plant operations teams can solve inventory issues before they occur.<\/li>\n<\/ul>\n<p>PlantDemand allows plant managers to create summaries and quickly run default and custom pivot-style reports against actual sales or forecasts. Automatic reporting features make it easy for the sales team to quickly enter orders and see exactly how much can be sold on any given day. Plant operators receive reports from inside sales or generate their own reports to see exactly what they need to produce, and how much raw material they need to order from suppliers.<\/p>\n<p>\u201cMost importantly for quarries, they can now forecast exactly what their customers want today and down the line, and they now have a big picture view to help them balance production, inventory and cash flow,\u201d Mekis said. \u201cThat just wasn\u2019t possible before because everyone was bogged down with getting the day\u2019s orders out the door and keeping up with changes.\u201d<\/p>\n<p><strong>Smarter scheduling<\/strong><\/p>\n<p>Ashlee Avila, the inside material sales representative for US aggregate company Granite Construction, was one of the first PlantDemand subscribers. Her department introduced strategic material purchasing by using the app to track how oil is billed for each product, allowing it to save time and vast amounts of money.<\/p>\n<p>When out in the field or talking with customers, she can quickly log into PlantDemand and add notes to each order. This leaves a historical record of changes made, which might include noting last minute cancellations, indicating customers who left mix, changed the ordered tonnage or other variables. She also likes that she can see the sales calendar for the whole month in PlantDemand every morning, and it\u2019s all colour-coded by material for better organisation and simplified viewing.<\/p>\n<p>\u201cBefore PlantDemand we used spreadsheets, but they didn\u2019t scale to the level we needed,\u201d Avila said. \u201cWe didn\u2019t have a good way to forecast for the month or week and tell our guys what orders were coming.<\/p>\n<p>\u201cNow, I can log in and within a few clicks I can see our sales calendar for the whole month, week or day. I also create a daily dispatch report every afternoon for our plant foreman, as well as a quality control report that tallies all our orders for the next day.<\/p>\n<p>\u201cWe save it as a PDF and it\u2019s in a very easy to use format, so we\u2019re all working from the same schedule.\u201d<\/p>\n<p>Avila said PlantDemand\u2019s mobile app is also extremely useful and she likes that she, the sales team and the plant manager can access it anywhere and at any time, with no software or hardware to install.<\/p>\n<p>In fact, she can use her iPhone to make changes to order dates or tonnage needed while she\u2019s in the field talking with customers. Sales also uses the mobile app when they\u2019re with customers, to quickly see if the plant is running the next day and if so, what mix. This saves time calling the office each time a customer has a question.<\/p>\n<table border=\"0\" cellspacing=\"10\" cellpadding=\"10\" align=\"center\">\n<tbody>\n<tr>\n<td><img decoding=\"async\" src=\"http:\/\/www.quarrymagazine.com\/Img\/67478\" alt=\"\" \/><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p><strong>A balanced cash flow<\/strong><\/p>\n<p>Using PlantDemand, plant personnel can also create a production schedule, production report and inventory forecast by tying in the live sales calendar with the plant\u2019s production plan.<\/p>\n<p>Users start by entering minimum and maximum desired inventories of each product, taking into account historical data, upcoming sales, volumes and demand.<\/p>\n<p>April Scott, the material inside sales\/materials dispatcher for Granite Construction\u2019s Sacramento office, believes PlantDemand\u2019s inventory planning and forecasting tools helps prevent stock run-out, keeps customers happy and maximises cash flow.<\/p>\n<p>Scott said PlantDemand provides added visibility of the schedule and helps keep track of customers and orders. With more than 15 customer orders daily and thousands of tonnes of material in sales, her calendar is very fluid. Previously she had to manage changes manually by hand using an Excel report each day before sending out the daily schedule to the team.<\/p>\n<p>Now she uses PlantDemand\u2019s shared calendar to send out a daily schedule to the sales team, the construction department and billing department. PlantDemand also helps monitor materials inventories and identify issues before they happen.<\/p>\n<p>\u201cBefore I\u2019d find potential problems, but it was much harder because my schedule was on a clipboard or in a long-term schedule in Excel, not all in the same place,\u201d Scott said.<\/p>\n<p>\u201cNow PlantDemand looks at how much oil and aggregates are needed for upcoming orders, which helps the plant and oil suppliers prepare. The app also highlights where we\u2019re over our daily tonnages, and helps us prepare for potential overbooked days. That\u2019s huge because we can fix these problems early before our customers even know there would have been an issue.\u201d<\/p>\n<p>Most successful quarries are taking steps to improve how they track and manage sales planning, production, material needs and inventory forecasts. At the crux of more efficient operations is a commitment to expanding visibility across the plant and empowering the entire team with online tools that support information sharing and collaboration.<\/p>\n<p>When teams have the right technology and real time data at their fingertips, quarries can become more competitive and more responsive to customer needs.<\/p>\n<p>Trimble is a software referral program approved member of PlantDemand.<\/p>\n<p><em>Source: Trimble\/PlantDemand<\/em><\/p>\n<hr \/>\n<p><strong>References &amp; further reading<\/strong><\/p>\n<p>1. Press G. Ten predictions for AI, big data, and analytics in 2018. Forbes, 9 November 2017.\u00a0<a href=\"http:\/\/forbes.com\/sites\/gilpress\/2017\/11\/09\/10-predictions-for-ai-big-data-and-analytics-in-2018\/\" target=\"_blank\" rel=\"noopener\">forbes.com\/sites\/gilpress\/2017\/11\/09\/10-predictions-for-ai-big-data-and-analytics-in-2018\/<\/a><\/p>\n<p>2. PwC Global.\u00a0Workforce\u00a0of the future: The competing forces shaping 2030.\u00a0<a href=\"http:\/\/pwc.com\/gx\/en\/services\/people-organisation\/publications\/workforce-of-the-future.html\" target=\"_blank\" rel=\"noopener\">pwc.com\/gx\/en\/services\/people-organisation\/publications\/workforce-of-the-future.html<\/a><\/p>\n<p>3. PlantDemand.\u00a0<a href=\"http:\/\/plantdemand.com\/aggregate\" target=\"_blank\" rel=\"noopener\">plantdemand.com\/aggregate<\/a><\/p>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>A REINVENTION OF SALES, PRODUCTION, INVENTORY FORECASTS Posted May 11, 2018\u00a0| Quarry operations are moving away from messy spreadsheets and rethinking communication, production planning and sales forecasting to save time and improve productivity. One such medium that quarries worldwide are utilising is PlantDemand, a business intelligence tool. The importance of collaboration and real time information &hellip; <a href=\"https:\/\/yinghuiinternational.com\/index.php\/2018\/05\/11\/a-reinvention-of-sales-production-inventory-forecasts\/\" class=\"more-link\">Continue reading<span class=\"screen-reader-text\"> &#8220;A REINVENTION OF SALES, PRODUCTION, INVENTORY FORECASTS&#8221;<\/span><\/a><\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"jetpack_post_was_ever_published":false,"_jetpack_newsletter_access":"","_jetpack_dont_email_post_to_subs":false,"_jetpack_newsletter_tier_id":0,"_jetpack_memberships_contains_paywalled_content":false,"_jetpack_memberships_contains_paid_content":false,"footnotes":"","jetpack_publicize_message":"","jetpack_publicize_feature_enabled":true,"jetpack_social_post_already_shared":true,"jetpack_social_options":{"image_generator_settings":{"template":"highway","default_image_id":0,"font":"","enabled":false},"version":2}},"categories":[3,6,34],"tags":[],"class_list":["post-3018","post","type-post","status-publish","format-standard","hentry","category-big-data","category-mines-and-quarry","category-new-tech-new-product"],"jetpack_publicize_connections":[],"jetpack_featured_media_url":"","jetpack_shortlink":"https:\/\/wp.me\/p83F9T-MG","jetpack-related-posts":[{"id":8616,"url":"https:\/\/yinghuiinternational.com\/index.php\/2024\/06\/14\/greenbushes-bolstered-by-increased-investment\/","url_meta":{"origin":3018,"position":0},"title":"Greenbushes bolstered by increased investment","author":"yinghui","date":"June 14, 2024","format":false,"excerpt":"OLIVIA THOMSON The Greenbushes lithium mine in WA. Image: Talison Lithium. An upsizing of the Greenbushes lithium mine\u2019s revolving syndicated loan facility (SLF) has been approved by Windfield Holdings. 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Terex Materials is a\u2026","rel":"","context":"In &quot;Mines and Quarry&quot;","block_context":{"text":"Mines and Quarry","link":"https:\/\/yinghuiinternational.com\/index.php\/category\/mines-and-quarry\/"},"img":{"alt_text":"Terex-global-parts-facility","src":"https:\/\/i0.wp.com\/www.bnmme.com.au\/wp-content\/uploads\/2016\/04\/Terex-global-parts-facility.jpg?resize=350%2C200","width":350,"height":200,"srcset":"https:\/\/i0.wp.com\/www.bnmme.com.au\/wp-content\/uploads\/2016\/04\/Terex-global-parts-facility.jpg?resize=350%2C200 1x, https:\/\/i0.wp.com\/www.bnmme.com.au\/wp-content\/uploads\/2016\/04\/Terex-global-parts-facility.jpg?resize=525%2C300 1.5x"},"classes":[]},{"id":1376,"url":"https:\/\/yinghuiinternational.com\/index.php\/2016\/05\/11\/automated-haul-truck-load-reporting\/","url_meta":{"origin":3018,"position":2},"title":"AUTOMATED HAUL TRUCK LOAD REPORTING","author":"yinghui","date":"May 11, 2016","format":false,"excerpt":"The Trimble Loadrite H2250 haul truck monitor helps improve productivity across the quarry haul fleet. 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Efficient inventory management helps manufacturers save resources, cut costs, and avoid disruptions. This is especially relevant to Australia\u2019s discrete manufacturers. 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