{"id":3213,"date":"2019-01-30T06:34:46","date_gmt":"2019-01-29T19:34:46","guid":{"rendered":"http:\/\/yinghuiinternational.com\/?p=3213"},"modified":"2019-01-30T06:34:51","modified_gmt":"2019-01-29T19:34:51","slug":"what-shapes-the-future-in-castings","status":"publish","type":"post","link":"https:\/\/yinghuiinternational.com\/index.php\/2019\/01\/30\/what-shapes-the-future-in-castings\/","title":{"rendered":"What shapes the future in castings"},"content":{"rendered":"\n<h1 class=\"wp-block-heading\"><\/h1>\n\n\n\n<h2 class=\"wp-block-heading\">These five trends are important for foundries in 2019<\/h2>\n\n\n\n<h3 class=\"wp-block-heading\">Topic of the Month<\/h3>\n\n\n\n<figure class=\"wp-block-image\"><img decoding=\"async\" src=\"https:\/\/www.metec-tradefair.com\/cache\/pica\/4\/8\/2\/9\/1\/4\/41191547419599\/jakub-skafiriak-567-unsplash.jpg\" alt=\"\u00a9 Unsplash \/ Jakob Skafiriak\"\/><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\">\u00a9 Unsplash \/ Jakob Skafiriak<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Aluminium is displacing classic steel, the shortage of skilled workers is to be compensated for by progressive automation, and environmental protection is increasingly becoming a priority &#8211; this is only a small part of the topics that will dominate the foundry industry this year and in the years to come. We present you with five trends that you should keep an eye on this year.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">1: Aluminium instead of steel<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Ever more products are produced with the material aluminium. There are numerous reasons for this: The automotive industry is just as pleased as the avionics sector when it comes to lighter components. However, the stability of aluminium is also a major factor. In mechanical engineering, this material is also used for mechanically demanding tasks.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">In 2017, approximately six per cent more aluminium was produced than in the previous year. The higher price of the material becomes an ever smaller argument against this metal: The price of the finished product decreases due to advanced manufacturing methods and state-of-the-art machinery. Raw material prices have been comparatively high for years, but they are not affected by as many fluctuations as metal.<\/p>\n\n\n\n<figure class=\"wp-block-image\"><img decoding=\"async\" src=\"https:\/\/www.metec-tradefair.com\/cache\/pica\/4\/9\/2\/9\/1\/4\/54161547419841\/abstract-18906_1920.jpg\" alt=\"\u00a9 Unsplash\"\/><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\">\u00a9 Unsplash<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">2: Automation due to lack of skilled workers<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Fewer and fewer people are working in the foundry industry. Harsh working conditions and falling training figures suggest further declines. In order to remain competitive, companies rely on semi-automated or completely autonomous systems to maintain or even increase their production.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">By no means does this lead to further job cuts. Quite the opposite: Employees are able to invest more time in designing or testing instead of pressing buttons on machines, transporting raw materials or filling molten metal at high risk. At the same time, this increases the interest of younger generations to get involved in the design or the development of the foundry industry.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">3: Digitisation and Industry 4.0<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Sensors, linked machines and smart controls have no fear for the foundry either: Numerous production sites are already centrally connected. Not only foundries, but also customers and potential clients benefit from the data. Processes can be optimised with big data and possible bottlenecks and errors in the system can be detected at an early stage. Manual adjustments in the operating procedure are less necessary.<\/p>\n\n\n\n<figure class=\"wp-block-image\"><img decoding=\"async\" src=\"https:\/\/www.metec-tradefair.com\/cache\/pica\/8\/6\/2\/9\/1\/4\/34111547419207\/eddie-kopp-264813-unsplash.jpg\" alt=\"\u00a9 Unsplash \/ Eddie Kopp\"\/><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\">\u00a9 Unsplash \/ Eddie Kopp<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">New technologies like&nbsp;<strong>virtual reality<\/strong>&nbsp;help companies to present themselves to the outside world. Thus, a virtual tour of the production halls becomes possible for everyone. Safety concerns are no longer necessary &#8211; furthermore, a presentation of the company is possible everywhere. Thanks to augmented reality, technicians can easily adjust or repair machines with a superimposed virtual image. Also virtual learning becomes easier with the new technologies. Meanwhile, numerous CAD programmes can also be used by way of 3D glasses to make prototyping more efficient.<\/p>\n\n\n\n<ul class=\"wp-block-list\"><li><a href=\"https:\/\/www.gifa.com\/cgi-bin\/md_gmtn\/lib\/pub\/tt.cgi\/Virtual_Reality_Industry_with_new_eyes.html?oid=316100&amp;lang=2&amp;ticket=g_u_e_s_t&amp;_ga=2.134934258.2025285605.1548022169-618352536.1544440011\" target=\"_blank\" rel=\"noreferrer noopener\">Read more in our Topic of the Month 07\/2018!<\/a><\/li><\/ul>\n\n\n\n<h2 class=\"wp-block-heading\">4: Environmental protection and eco metals<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Foundries are considered to be amongst the most energy-hungry industries in Germany. The plants, which are often fed by coal, use around 16 per cent of the total electricity produced in Germany and 12 per cent throughout Europe. A&nbsp;<a href=\"https:\/\/www.bmu.de\/fileadmin\/Daten_BMU\/Pools\/Forschungsdatenbank\/fkz_3712_44_347_erneuerbare_energien_bf.pdf\">study by the Federal Environment Agency<\/a>&nbsp;proves that the majority of foundries could get their energy requirements from renewable energies. For this, however,&nbsp;<a href=\"https:\/\/www.eseexpo.de\/\">energy storage devices<\/a>&nbsp;are necessary that can meet the enormous requirements for continuous day-night operation.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Through the use of more efficient casting moulds, fewer raw materials are required, which also do not need to be transported. The energy requirement can be further reduced by using more efficient furnaces in order to make the entire production process more environmentally friendly.&nbsp;<\/p>\n\n\n\n<figure class=\"wp-block-image\"><img decoding=\"async\" src=\"https:\/\/www.metec-tradefair.com\/cache\/pica\/2\/0\/3\/9\/1\/4\/54161547419894\/thomas-lambert-407374-unsplash.jpg\" alt=\"\u00a9 Unsplash \/ Thomas Lambert\"\/><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\">\u00a9 Unsplash \/ Thomas Lambert<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">5: Additive manufacturing<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Particularly for smaller cast products, things could change soon: More and more 3D printers are managing to deal with metals. Selective laser sintering (SLS) applies metal layer by layer in order to produce small components cost-effectively, quickly and more accurately than with conventional processes. Depending on the individual application,&nbsp;<a href=\"https:\/\/www.gifa.com\/cgi-bin\/md_gmtn\/lib\/pub\/tt.cgi\/Additive_manufacturing_Cheaper_faster_better.html?oid=318716&amp;lang=2&amp;ticket=g_u_e_s_t&amp;_ga=2.222948888.2025285605.1548022169-618352536.1544440011\" target=\"_blank\" rel=\"noreferrer noopener\">additive manufacturing<\/a>&nbsp;offers various sizes ranging from half a cubic metre to entire warehouses that can be converted.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The innovative technology is already being used in projects that require only a small quantity of the final product. Structures, which would not be possible in normal casting, pose no problem for additive manufacturing either. For large quantities and parts with larger dimensions, not much will change for the time being.<br><br><em>Editor: Mika Baumeister\/Jonathan Kemper<\/em><\/p>\n","protected":false},"excerpt":{"rendered":"<p>These five trends are important for foundries in 2019 Topic of the Month \u00a9 Unsplash \/ Jakob Skafiriak Aluminium is displacing classic steel, the shortage of skilled workers is to be compensated for by progressive automation, and environmental protection is increasingly becoming a priority &#8211; this is only a small part of the topics that &hellip; <a href=\"https:\/\/yinghuiinternational.com\/index.php\/2019\/01\/30\/what-shapes-the-future-in-castings\/\" class=\"more-link\">Continue reading<span class=\"screen-reader-text\"> &#8220;What shapes the future in castings&#8221;<\/span><\/a><\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"jetpack_post_was_ever_published":false,"_jetpack_newsletter_access":"","_jetpack_dont_email_post_to_subs":false,"_jetpack_newsletter_tier_id":0,"_jetpack_memberships_contains_paywalled_content":false,"_jetpack_memberships_contains_paid_content":false,"footnotes":"","jetpack_publicize_message":"","jetpack_publicize_feature_enabled":true,"jetpack_social_post_already_shared":true,"jetpack_social_options":{"image_generator_settings":{"template":"highway","default_image_id":0,"font":"","enabled":false},"version":2}},"categories":[156,36,34],"tags":[],"class_list":["post-3213","post","type-post","status-publish","format-standard","hentry","category-156","category-new-ideas","category-new-tech-new-product"],"jetpack_publicize_connections":[],"jetpack_featured_media_url":"","jetpack_shortlink":"https:\/\/wp.me\/p83F9T-PP","jetpack-related-posts":[{"id":8167,"url":"https:\/\/yinghuiinternational.com\/index.php\/2022\/08\/31\/downtime-foiled-by-exceptional-bearing-solution\/","url_meta":{"origin":3213,"position":0},"title":"Downtime foiled by exceptional bearing solution","author":"yinghui","date":"August 31, 2022","format":false,"excerpt":"The extraction and processing of aluminium metal can be broken down into three key stages: the mining of bauxite ore, refining that ore to recover alumina, and then the smelting of alumina to produce aluminium sheets or ingots. This type of metal is prized for its strong yet lightweight properties,\u2026","rel":"","context":"In &quot;Mines and Quarry&quot;","block_context":{"text":"Mines and Quarry","link":"https:\/\/yinghuiinternational.com\/index.php\/category\/mines-and-quarry\/"},"img":{"alt_text":"Aluminium metal is prized for its strong yet lightweight properties, as well as its resistance to rusting.","src":"https:\/\/i0.wp.com\/www.australianmining.com.au\/wp-content\/uploads\/2022\/08\/MQ13_8-604x270.jpg?resize=350%2C200&ssl=1","width":350,"height":200,"srcset":"https:\/\/i0.wp.com\/www.australianmining.com.au\/wp-content\/uploads\/2022\/08\/MQ13_8-604x270.jpg?resize=350%2C200&ssl=1 1x, https:\/\/i0.wp.com\/www.australianmining.com.au\/wp-content\/uploads\/2022\/08\/MQ13_8-604x270.jpg?resize=525%2C300&ssl=1 1.5x"},"classes":[]},{"id":766,"url":"https:\/\/yinghuiinternational.com\/index.php\/2015\/01\/14\/alcoa-in-australia\/","url_meta":{"origin":3213,"position":1},"title":"Alcoa in Australia","author":"yinghui","date":"January 14, 2015","format":false,"excerpt":"Alcoa\u2019s Australian operations represent the world\u2019s largest integrated bauxite mining, alumina refining, aluminium smelting and rolling system. Also operating the country\u2019s largest aluminium recycling plant, Alcoa adds value to Australia\u2019s local, state and national economies at every stage. Alcoa of Australia operates the mines, refineries and smelters, while Alcoa Australia\u2026","rel":"","context":"In &quot;Iron and Steel Industry&quot;","block_context":{"text":"Iron and Steel Industry","link":"https:\/\/yinghuiinternational.com\/index.php\/category\/iron-and-steel-industry\/"},"img":{"alt_text":"","src":"","width":0,"height":0},"classes":[]},{"id":8827,"url":"https:\/\/yinghuiinternational.com\/index.php\/2024\/08\/15\/the-future-of-conveyor-componentry\/","url_meta":{"origin":3213,"position":2},"title":"The future of conveyor componentry","author":"yinghui","date":"August 15, 2024","format":false,"excerpt":"Staff Writer Lorbrand has provided industry-leading conveyor belt systems for over a decade. Image: Lorbrand Australian Mining spoke to Lorbrand about what makes its composite rollers stand out. Conveyor rollers remain one of the most important conveyor belt components on the\u00a0market. As it looked to boost operational efficiency and material\u2026","rel":"","context":"In &quot;\u65b0\u6280\u672f\u65b0\u4ea7\u54c1&quot;","block_context":{"text":"\u65b0\u6280\u672f\u65b0\u4ea7\u54c1","link":"https:\/\/yinghuiinternational.com\/index.php\/category\/new-tech-new-product\/"},"img":{"alt_text":"","src":"https:\/\/i0.wp.com\/www.australianmining.com.au\/wp-content\/uploads\/2024\/08\/lorbrand-1024x665.png?resize=350%2C200&ssl=1","width":350,"height":200,"srcset":"https:\/\/i0.wp.com\/www.australianmining.com.au\/wp-content\/uploads\/2024\/08\/lorbrand-1024x665.png?resize=350%2C200&ssl=1 1x, https:\/\/i0.wp.com\/www.australianmining.com.au\/wp-content\/uploads\/2024\/08\/lorbrand-1024x665.png?resize=525%2C300&ssl=1 1.5x, https:\/\/i0.wp.com\/www.australianmining.com.au\/wp-content\/uploads\/2024\/08\/lorbrand-1024x665.png?resize=700%2C400&ssl=1 2x"},"classes":[]},{"id":2556,"url":"https:\/\/yinghuiinternational.com\/index.php\/2017\/02\/23\/improving-operational-performance-with-mill-lining-design\/","url_meta":{"origin":3213,"position":3},"title":"Improving operational performance with mill lining design","author":"yinghui","date":"February 23, 2017","format":false,"excerpt":"As operators seek to optimise income from mining, operational excellence and the ability to find new productivity gains are key focus areas. 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According to the Cancer Council, the UV radiation is strong enough to cause sunburn in as\u2026","rel":"","context":"In &quot;Mines and Quarry&quot;","block_context":{"text":"Mines and Quarry","link":"https:\/\/yinghuiinternational.com\/index.php\/category\/mines-and-quarry\/"},"img":{"alt_text":"Kinder","src":"https:\/\/i0.wp.com\/www.quarrymagazine.com\/wp-content\/uploads\/2023\/08\/K-AllShelter-1024x768.jpg?resize=350%2C200&ssl=1","width":350,"height":200,"srcset":"https:\/\/i0.wp.com\/www.quarrymagazine.com\/wp-content\/uploads\/2023\/08\/K-AllShelter-1024x768.jpg?resize=350%2C200&ssl=1 1x, https:\/\/i0.wp.com\/www.quarrymagazine.com\/wp-content\/uploads\/2023\/08\/K-AllShelter-1024x768.jpg?resize=525%2C300&ssl=1 1.5x, https:\/\/i0.wp.com\/www.quarrymagazine.com\/wp-content\/uploads\/2023\/08\/K-AllShelter-1024x768.jpg?resize=700%2C400&ssl=1 2x"},"classes":[]},{"id":1007,"url":"https:\/\/yinghuiinternational.com\/index.php\/2015\/10\/08\/trelleborg-provides-rubber-lifter-ball-mill-solution-to-australian-gold-mine\/","url_meta":{"origin":3213,"position":5},"title":"Trelleborg provides rubber lifter ball mill solution to Australian gold mine","author":"yinghui","date":"October 8, 2015","format":false,"excerpt":"Trelleborg\u2019s engineered products operation has supplied \u201ca lower cost, long lasting rubber lifter bar solution\u201d to Australia\u2019s largest open pit gold mine for one of their ball mills. 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