First and foremost, manufacturing professionals attend trade shows to see new technology. New technology is what they will get at this year’s AUSTECH, Australia’s premier advanced precision manufacturing and machine tool exhibition.
Co-located with National Manufacturing Week (NMW), the show will be held at the Melbourne Convention and Exhibition Centre from 26 to 29 May.
AUSTECH is the largest gathering of metalworking technologies in Australia. What better opportunity to experience new and different ways to improve your manufacturing business by investigating, in a single venue, what the rest of the world is working on? Manufacturing is always looking for ways and tools to help it make things better, faster and at lower costs.
Along those lines, here are a few of the many new products and technologies on show next week:
Waterjet machining:
Omax Corporation and Headland Machinery Pty. Ltd., the company’s exclusive distribution partner for Australia, will showcase the versatility and high-speed cutting precision capabilities of the Maxiem 1530 JetMachining Centre. The all-new 1530 represents the company’s next generation line of Maxiem machines.
Building on the cost-effective, yet high-performance technology of its predecessors, the newly redesigned 1530 offers enhanced durability, improved performance, and faster production times for an overall increase in productivity and profitability. At AUSTECH, the company is pairing the 1530 with a reliable 40-hp direct-drive pump to demonstrate how easy it is to cut virtually any material quickly and efficiently.
3D printing/additive manufacturing:
BQ will be showcasing Ciclop, the first 3D scanner with 100% free software and hardware. It has been designed and developed with the community in mind, so that they can use it, innovate with it, make their own changes and share them. Ciclop is a rotating triangulation-based 3D laser scanner (it uses laser light to capture the geometry and texture of the object rotating on a turntable) and it is multi-platform. To scan, Ciclop uses Horus, a free software entirely developed by BQ. With this scanner, BQ is expanding its DIY ecosystem, which comprised Prusa i3 Hephestos until now.
Evok3D will be showcasing additive manufacturing in application together with Nissan Motorsport (Nismo). On its stand the company will have race driving simulators, a display V8 race engine, competition steering wheel etc. All showcasing 3D printed parts. Most excitingly any professional 3D printers purchased before June 30 will include a V8 Supercar Hot Lap in the Nissan Altima V8 Supercars!
Objective3D will be part of the Stratasys Pavillion – D05 and at the show we will be featuring the world’s most versatile multi-material 3D printer – The Objet 500 Connex 3 by Stratasys.
The Objet 500 Connex 3 brings new production-floor efficiencies to fruition with in-house tooling, custom jigs, assembly fixtures and gauges. With triple-jetting technology, hundreds of Digital Materials, and two spacious build-tray sizes, Connex3 is designers / engineers product development and production powerhouse.
Users of this 3D Printer will enjoy unmatched versatility with a range of material properties from rubber to rigid, transparent to opaque, neutral to vibrantly colored and standard to biocompatible. For jobs that require a range of mechanical, optical or thermal properties, only Connex3 lets you combine up to three base resins in pre-set configurations to produce up to 82 materials in a single build.
5-axis machining & CNC technology:
Okuma will showcase three levels of new technology, including 5-axis machining. New advanced technology machine models of 5-axis milling with turning, amazing advances in the user-interface of Okuma’s own OSP controller technology and packaged, kit-style automation solutions.
Shera Bonnet & Associates will have a new web-based solution for monitoring the efficiency of CNC machines real time on show. The company makes use of touch screens and tablets or smart phones to allow users to view up to the minute status of their CNC machinery from anywhere they have an internet connection. Managers walking around exhibition could be monitoring what their shop is doing while away from their plant. Automatic messaging when a machines status changes and on line efficiency reports will allow management to assess how well their shop is going 24/7.
Accessories & more:
Dimac will have several new products from a diverse range of OEMs at its stand this year, including Freddy Products: a vacuum coolant cleaner for coolant and swarf. The new Freddy Superminor+ is designed to remove coolant, swarf and oil from machine tool sumps, separate the particulates and return filtered coolant for re-use. Alternatively liquids and particles can be easily disposed of. The new Freddy Superminor+ has been re-engineered for even greater cost effective coolant management. Other products on show include a workholding system for difficult to hold parts using light a activated bond from Blue Photon and live centres from Royal Products.
Industrial Minerals will be showcasing the Geoblaster wet abrasive machine & Novatek Dustless tools, innovative equipment designed to control dust and air pollution in the industrial sector.
Trademaster specialised pipe bevelling machines will be on demonstration this year at Austech. The company will be showcasing a range of portable mandrel machines for bevelling steel pipe from diameters 32mm – 372mm.
Anca Motion shows its LinX Linear motors this year. The cylindrical linear motors offer a conitnuous force rage of 407N to 815N as well as high-speed acceleration. The cylindrical design provides improved performance at a lower cost when compared to conventional flat linear and rotary motors. Zero net attractive forces improve efficiency with no down force, extending machine life. The LinX linear motor range is available in a variety of different sizes to allow for application-specific solutions.
Ausfork has recently launched its new online training and record keeping service called ACT-Online at the Cemat Exhibition in Sydney. Ausfork has focussed on all of the Materials Handling Equipment (MHE) such as Forklifts, Pallet Jacks, electric Pallet Jacks, Walkie Stackers and developed online theory modules for the purpose of equipment specific Inductions, Refresher Training and Verification of Competence (VOC). It is all backed by a Learning Management System that keeps all of the records ‘in the cloud’ www.ausforkcloud.com.au.
Of course, there will be many, many more products and exciting technology on show, so make sure you don’t miss this event! Organiser AMTIL looks forward to welcoming you to our show from 26 to 29 May 2015.
Author: yinghui
Gindalbie Metals goes into a trading halt
Gindalbie Metals has called for a trading halt pending an announcement regarding a long term financing transaction.
Lower than forecast production and weak iron prices saw Gindalbie suffer a massive impairment on its Karara Mining project in half-year financial results.
The miner revealed Karara had $77.1 million in short-term liabilities, including “impending” debt repayments.
At the time, Gindalbie said it was working with its majority Karara partner Ansteel and Chinese lenders to secure financing options.
In March Gindalbie cut around 70 jobs in a bid to reduce costs.
Oyu Tolgoi copper expansion breaks deadlock
Rio Tinto’s development of Oyu Tolgoi has taken a step further with an agreement signed by the Mongolian Government, Turquoise Hill Resources and Rio Tinto.
The Oyu Tolgoi Underground Mine Development and Financing Plan, announced this morning, addresses key shareholder issues in terms of funding for the project.
A statement from Rio Tinto said the next phase of development will shift to finalising project finance, conducting the feasibility study and securing permits to proceed.
Mongolian prime minister Chimediin Saikhanbileg expressed his hopes for the impact of Oyu Tolgoi on the Mongolian economy, which holds a 34 per cent stake in the project.
“Mongolia is back in business,” he said.
“Oyu Tolgoi is a world-class copper-gold asset and its further development is of great economic significance for Mongolia.
“Unlocking Oyu Tolgoi’s underground mine will have a significant impact on the Mongolian economy, which will benefit Mongolian citizens for generations to come.
“Our joint agreement clearly positions Mongolia as an attractive country for investment and underscores the fact that Mongolia is open for business.”
It is expected the Oyu Tolgoi mine will contribute about a third of the Mongolian economy at full production, and will be the world’s third biggest copper mine.
The Oyu Tolgoi expansion project was plagued by disagreement between the Mongolian Government and JV partners over accusations of non-payment of US$30 million in taxes, which Rio Tinto denied.
Construction of the project began in 2009, and was suspended in July 2013, which resulted in job losses for 1700 workers.
Rio Tinto copper and gold chief executive Jean-Sebastien Jacques said the joint agreement reflected “tremendous leadership” on the part of all parties concerned.
“The resolution of the outstanding issues reinforces the principles of the Investment Agreement signed in 2009, which underpinned the US$6 billion invested in Oyu Tolgoi to date, and provides a clear and stable framework for the future,” he said.
The first phase of Oyu Tolgoi shipped a total of 1 million tonnes of copper concentrate by March 2015, less than two years after first production.
Rio Tinto said the project has paid US$1.3 billion in taxes, fees and royalties to the Mongolian Government to date.
Best mining accounts to follow on Twitter
Twitter is a great way for mining companies to show the public what they’re all about, and some have nailed the medium to create entertaining content for us tweet-heads.
We are a huge fan of Twitter here at the Australian Mining office and use it every day to source information, see what companies are up to and just generally stay in the loop as to what’s going on in the world.
But our favourite Twitter accounts centre around the world of mining because we love the sector.
The Marion 7900 Walking Dragline stood 60m high and scooped 19.11 m3 in one bite from a bucket. Moura Mine 1960s
澳洲财经2015年4月刊
Low iron price forces another mine to close
The low price of iron ore has claimed another victim, with Sinosteel Midwest to shut its Blue Hills mine.
110 people will lose their jobs as part of the closure, including 50 workers from mining contractor MACA.
Sinosteel said low iron prices and lengthy delays in obtaining environmental approvals for the expansion of the Blue Hill mines had led to the decision to shut the operation.
“Operations and corporate staff are likely to be progressively made redundant in line with operational requirements,” the company said.
MACA said the Blue Hills contract had generated the company approximately $3.5 million per month.
As a consequence of the suspension MACA advised that its full year revenue guidance for the 2015 financial year will remain approximately $600 million. However MACA said its work in hand position will reduce by approximately $30 million.
New quarry jobs in NSW
Quarry expansions in NSW will add to mining jobs in the state, according to the state Planning department.
Approvals for expansions to two quarries, the Tinda Creek Sand Quarry near the Wollemi National Park, and the Gunlake quarry near Goulburn, will create an additional 18 jobs for each operation, including truck drivers.
The rate of production at the Gunlake quarry will be increased by 50 per cent to see up to 750,000 tonnes of rock extracted each year.
Of the 15 submissions made in relation to Gunlake, seven opposed the expansion on grounds of noise, dust, surface water and other environmental considerations.
A spokesman for the department said the departmental compliance team would monitor the site to ensure strict conditions determined during public consultation were followed.
“We have approved the expansion based on the fact that the associated impacts can be appropriately controlled and it will bring a number of benefits for the local community and NSW as a whole, including more jobs and helping to meet construction industry demand for rock,” a spokesman said.
Approval for the expansion of the Tinda Creek sand mine will extend the lease from 2021 to 245, which will allow 300,000 production tonnes per year.
“Not only does this mean ongoing jobs for the 18 employees and contractors who work at the quarry, but the increase secures vital sand supplies needed for growth in Sydney’s booming north-west over the next 25 years,” a spokesman for the department said.
In response to feedback from environmental groups the expansion was scaled back to increase buffer zones between the quarry and the nearby Yengo National Park, as well as expansion to the biodiversity offset areas.
European bulldozers make a bid for Australian mines
Polish machinery manufacturer Dressta has been an established player in the small to mid-range bulldozer market for some years in Australia, but now their sights are being set on the Australian mining industry.
With Australian bulldozer market dominance firmly in the grip of Cat and Komatsu, breaking in with a European brand will no easy task, but Dressta are looking to expand their services thanks to investment from a joint venture partnership with Chinese giant LiuGong Machinery, which now wholly owns the Polish company.
Despite the underrepresentation of the brand in Australian mining, Dressta claim unmatched performance in mining applications in many countries around the world, including coal mines in Poland, copper/gold projects in Uzbekistan, and nickel mines in the Philippines.
Global vice president of sales Howard Dale was pleased to showcase the LiuGong Dressta range at an open day at the company’s testing facility in Stawola Wola, Poland, near the Dressta manufacturing plant.
There the media were invited to get up close and personal with the machinery, and even to drive the new equipment for themselves to get a feel for the cabin comfort and ease of operation of their flagship dozers.
“Our products features high productivity, proven reliability, they’re easy to maintain on site, and we offer our customers a flexible manufacturing arrangement which allows us to tailor products to their specific needs,” Dale said.
“Our manufacturing, administration and engineering processes are all accredited to ISO9001, and here in Poland we’ve won many local awards for our design, engineering and for the quality of products we produce here.”
Dale also said Dressta has recently won the Polish Overseas Foreign Investment Award for the contribution made to the Polish economy by LiuGong’s ownership of Dressta.
In the past 12 months Dressta have also set up partnerships with Australian dealers and service providers Onetrak (Perth, Melbourne)and Terraquip (Rockhampton), which will allow greater sales and service to customers around Australia.
“We’re very excited to have Onetrak as a new dealer, who came on board in quarter three last year, and their first products have just arrived, and we’re working with the dealer to enable them in terms of their market readiness to serve new customers,” Dale said.
On the subject of marketing in Australia, Dale said the Dressta range had several features which would be attractive in the mining market.
“Our number one USP is our two-speed track system in the TD-40, for ease of maneuverability, but the second is that we have the best return on investment as it relates to owning and operating costs, and we move product for the lowest unit cost,” he said.
“Also our drivetrains are modular, which makes maintenance very easy on site.
“One of the key features we want to retain as we continue our development of these machines is their ease of maintenance.”
Turnaround for track overhaul of the large TD-40 in the field was quoted at inside of one day.
The Dressta range includes 42 models across five product lines: Bulldozers, loaders, backhoes, pipe layers and conveyor belt shifters.
Dressta’s bulldozers have a unique two-speed steering drive which allows for continuous transfer of engine power to both tracks, giving better performance for pushing full loads through the turns.
They also lay claim to “best in class” drawbar pull, as well as unmatched ripping performance with superb penetration in hard materials.
For specialist coal handling work Dressta offer blades for high productivity and optimal load handling capacities, with custom blades of 21m3 up to 47.5m3 in the TD-25E and TD-40E, the two largest models in the Dressta fleet.
These machines also boast comfortable cabins with excellent noise and dust resistance to ensure greater ease for operators working long shifts.
For industrial steelmaking applications Dressta bulldozers also come with a high-temperature pack used for working with hot slag, which can also be applied to emergency work with coal mine fires to ensure maximum reliability under the most severe heat conditions.
These machines are fitted with heat resistant fuel and oil lines which are also protected by fire suppression systems which can put out any smouldering, as well as extensive guarding and high grade steel used for the blade and rippers, with capacity to work in contact temperatures up to 600 degrees Celsius.
Dressta machines also come fitted with Trimble navigation systems designed to increase productivity.
Director of after sales service and training Jason Izzard said it was Dressta’s goal to have all machines leaving the factory fitted with Trimble systems within two years, making the machines much easier to use, as well as enable real time monitoring.
“The machines have to be fitted with systems so that you or I could jump onto the machine and begin to use it like an experienced operator,” Izzard said.
“Trimble gives the operator a screen which allows him to see what he’s moving, what he should be moving, what he’s actually moved, and it records production.
“It can send these details back to an office in Sydney or Perth, and then you know how much material a D11 working in the Northern Territory has pushed in the last hour, last day, week or month.”
Izzard said it was key to modern operations in mining and construction to utilize real time information with regard to machine performance.
“Basically it helps to forecast when the job is going to be finished, assist with scheduling, and you can work out where to put more machinery; it’s an excellent system, and we’ve recognised that need,” he said.
“We’ve chosen to partner with Trimble because they’re very active, they came to us, and you’ve just got to have it, especially if you’re putting machines into a hire fleet.”
Dale said there were two levels of Trimble readiness, the first being machines built with adjustments for harnesses in the system so that Trimble can be fitted as an after-market, plug-and-play scenario, but the preferred level will be machines with factory-fitted Trimble systems, ready for online operation at sale.
“In terms of the mining markets the application of telematics comes into its own for measuring machine availability, understanding service schedules, and as it relates to operations it’s going to be about calculating cubic metres of material loaded into trucks, the amount of product being hauled, so this will improve the efficiency of minesites through the sharing of data.”
However Izzard also pointed out that Dressta is well experienced with custom tailoring machines to customer needs, and that if not needed the Trimble systems can be left out of the equation.
But the immediate focus for the future of Dressta lies in the small to medium class bulldozers, currently aimed at the North American and Canadian markets.
Awaiting launch in third quarter 2015, the newest Dressta machines are small-range models (including the TD-9R) featuring the Hydrostatic Drive, which offers a vastly increased level of maneuverability.
The technology has also been developed for mid-range bulldozers such as the TD-14 and TD-20, which are suited to smaller mines, construction projects, and specific jobs on large mining operations.
Izzard said the hydrostatic system started for Dressta during their joint venture with Komatsu between 1992 and 2005, and was extremely popular in the TD-8, TD-9 and TD-10 machines in North America, however further investment was required to take development to the next level, which was facilitated through the purchase of Dressta by LiuGong.
The key to the hydrostatic system is that it improves on standard bulldozer steering (where one track is braked to turn in that direction) by incorporating hydraulic pumps which feed directly to the power train for each track, as Izzard explains.
“Hydrostatic system involves having a hydraulic pump attached to the back of the engine, there’s no gearbox, it’s a variable displacement hydraulic pump, and on the tracks you have two motors,” he said.
“So there’s a lot of variation. The motor on the back of the engine, you can choose how much oil it delivers to each side, and depending where you have the motor set on each track, the amount of oil you feed into it will give it speed, and you can vary the speed by the motor.
“So you can have an infinite variable on each track, rather than simply on and off. On the smaller machines used for landscaping and civils, operators want to be able to get the machine to push effectively at any variable.
“The hydrostatic system allows infinite control via the tracks jut by moving the lever fractionally.
“To go faster they alter the speed from the pump, and for more power the pump will feed the maximum amount of oil to the slowest motor speed which gives you the maximum amount of push.
“If you’ve got a light load, you use the fastest motor speed with the lightest pump action because it saves fuel.”
Therein lies the benefits of the system, giving the operator so much more control in terms of maneuverability, with all settings computer controlled to respond from hand controls, transliating to massive fuel savings, ease of operation, excellent performance, which in turn leads to increased productivity.
Dressta have also implemented a medium scale hydrostatic system for the TD-14, TD-15 and TD-20 called Diff-Steer, based on earlier developments by Cat in the 1980s.
“It’s going to allow the operator a similar sort of manoeverability as the TD-9R in larger machines,” Izzard said.
“That’s the future, that’s where we’re going to be. It’s what we’ll be talking about this time next year,” he said.
“These machines will be aimed at smaller scale mines, but they will be the sort of machine you put with your dragline, for moving the cable, or to be used for cleaning up around washplants; there’s always marketable applications for the mid-range machines.”
China reveals ‘Internet Plus’ plan to modernise and go cloudy
Premier Li Keqiang puts technology at the heart of China’s growth plans
China’s premier Li Keqiang has introduced a new “Internet Plus” policy for China that will see the nation focus on domestic technology adoption in order to boost domestic growth while also giving Chinese technology firms a chance do do better overseas.
Li Keqiang heads China’s State Council, a body whose membership includes the heads of all government departments and is analagous to a western democracy’s Cabinet. The State Council’s power is, however, outweighed by that of the Presidency, as illustrated by the fact that China’s head of state Xi Jinping is both general secretary of the Communist Party and commander-in-chief of the country’s armed forces.
Which is not to say that Li’s a figurehead: one of his roles is to preside over the National People’s Congress (NPC), China’s 2,987-member legislature. While high Party officials hold most policy-creation power, and the NPC is sometimes considered a showpiece, one of premier Li’s roles is to deliver “Reports On The Work Of The Government” that update the body on policy.
Li delivered one last week, and it included this sentence:
“We will develop the “Internet Plus” action plan to integrate mobile Internet, cloud computing big data, and the Internet of Things with modern manufacturing, to encourage the healthy development of e-commerce, industrial networks, and Internet banking, and to get Internet-based companies to increase their presence in the international market.”
It’s widely held that the sentence above is in accordance with the sentiments of Pony Ma, chairman of Tencent, China’s largest web portal.
China makes lots of grand statements and set pieces like these Reports are seldom less than boldly optimistic. But China-watchers say the sentence above is very significant because it signals the government is keen to modernise China’s industries using technology.
The report offers similar sentiments on other pages. There’s also a commitment to “… press ahead with nationwide project to deliver telecoms, radio, television, and Internet service over a single broadband connection and accelerate the development of fiber-optic networks, significantly increase broadband speeds, develop logistics and express delivery services, and ensure that new forms of Internet-based spending, which combine online-offline activities, come to thrive.”
There’s also a promise to “redouble our efforts to upgrade Chìna from a manufacturer of quantity to one of quality” and commitments for subsidies to “accelerate equipment depreciation to push forward technological upgrading of traditional industries.”
We will promote the extensive application of information technologies in industrialisation, develop and utilize networking, digitalization and smart technologies, and work to develop certain key areas first and make breakthroughs in these areas.” The Report also contains pledges to invest in integrated circuit design.
If that sounds like empty nationalism, consider that the Report also says that in 2014 China’s “number of broadband Internet users exceeded 780 million.” That’s an extraordinary number of people on which to build a domestic internet industry, and for that industry to develop products relevant to the rest of the world.
As we’ve previously written, it’s already possible to build a pretty decent data centre out of Chinese kit and apps. This new Report suggests that China has aspirations to become a far more significant player in the technology world. ®
CEMENT GIANTS CLASH OVER MERGER TERMS
Global construction materials giants Lafarge and Holcim are in talks to renegotiate the terms of a proposed merger that was slated to create the world’s largest cement company.
Almost a year after the merger was first announced, Swiss company Holcim has rejected the terms the two parties initially agreed upon.
According to a statement issued by the company, the Holcim board of directors “has concluded that the combination agreement can no longer be pursued in its present form, and has proposed to enter into negotiations in good faith around the exchange ratio and governance issues”.
The merger initially involved a one-for-one share exchange ratio. However, multiple media sources indicated that Holcim’s shareholders no longer felt this was adequate, given France-based Lafarge’s weak performance for the year ended 31 December, 2014.
It was said that the considerable divergence between the two companies’ valuations was partly due to the Swiss National Bank’s decision to remove an exchange cap in mid-January that caused the value of the Swiss franc to soar to record highs.
Reports indicated that Lafarge’s 2014 financial results had also caused Holcim’s board to question Lafarge CEO Bruno Lafont’s ability to lead the combined LafargeHolcim entity as per the original merger agreement.
Lafarge responded with its own media release, which stated that it was “willing to explore the possibility of a revision of the parity, in line with recent market conditions, but it will not accept any other modification of the terms of the existing agreements”.
Despite this, a Reuters report cited sources familiar with the matter as saying the two parties were discussing new leadership for the new company, which would position Lafont in a “lesser role”.
Quarry approached both Holcim and Lafarge for comment on the matter but neither had responded by the time of publication.
Update – 21 March 2015
After hastily convened talks, The Wall Street Journal and Reuters have reported that the two companies have agreed to new terms, which will see Lafont appointed as co-chairman of LafargeHolcim. Holcim’s current chairman Wolfgang Reitzle will be the other co-chairman.