Nullagine Joint Venture

The Nullagine Joint Venture (NJV) is an unincorporated 75:25 joint venture between BC Iron and Fortescue Metals Group (Fortescue), which is located approximately 150km north of Newman in the Pilbara region of Western Australia.

The NJV is a producing iron ore mine with the capacity to export up to 6Mtpa of product. BC Iron is the operator and manager of the joint venture and Fortescue facilitates the export of iron ore via both its rail and port infrastructure, and the provision of marketing services.

Nullagine Joint Venture location
Nullagine-Joint-Venture-locationIron mineralisation occurs in channel iron deposits, which present as flat-top hills or ‘mesas’. The NJV contains an extensive number of mesas, shown in orange above. The current NJV mine plan includes 12 mesas across four mining areas; Outcamp (1-5), Warrigal (1-4), Bonnie East (1) and Coongan (1 and 2).

Ore is mined using surface miners and then processed via a simple dry crushing and screening method to produce Bonnie Fines, a direct shipping ore (DSO) fines product. The Bonnie Fines product is transported approximately 60km from the NJV mine site to Fortescue’s Christmas Creek rail loadout facility via a private bitumen haul road, utilising 400 tonne payload Powertrans Pit Hauler rigs. At Christmas Creek, Bonnie Fines is loaded onto trains and transported approximately 300km to Fortescue’s Herb Elliot Port at Port Hedland, where it is loaded onto capesize vessels and exported to customers overseas.

Bonnie Fines has an iron grade of 56-57% Fe, but has a loss on ignition of approximately 12% which produces a high calcined iron grade after sintering. It also has low impurities, particularly phosphorus and silica. These properties make it a highly-sought after sinter feed.

During FY2014, the NJV exported 5.79M wmt1 (BC Iron share 4.30M wmt) at free-on-board (FOB) C1 cash operating costs of $52 per wmt. As at 30 June 2014, the NJV has a remaining mine life of 5-6 years at an average waste to ore ratio of 1.3:1.

BC Iron is assessing mine life extensions at the NJV via the beneficiation of low grade material (50-55% Fe) into a saleable product. The initial phase of this work has been completed, which culminated in BC Iron reporting an Ore Reserve estimate for beneficiated shipping ore (“BSO”) of 3.9Mt at 54.2% Fe (after yield adjustment). This estimate only consider low grade at existing stockpiles and within the current DSO pit designs. Further work is required to evaluate regional mesas which are not in the current mine plan.

BC Iron leans on contractors for cost savings

BC Iron is looking to renegotiate the terms of several of its workforce contracts in order to save money amid the weak price of iron ore.

BC made the announcement as part of its December quarter results.

At Iron Valley, the agreement with Mineral Resources Limited is being varied to ensure the company can implement initiatives aimed at securing the project’s long-term viability.

Meanwhile, the Nullagine mine is also going out to tender in the hope of securing cost savings.

“The next round of material savings will come in our retendering of existing contracts,” CEO Morgan Bell said.

“We’re expecting a reduction in the overall cost of mining and potentially haulage.”

Nullagine mine, a joint venture with FMG, cut jobs in December in order to deal with the falling price of iron ore.

The price of the commodity hit fresh five-year lows last week of $USS63 a tonne.

BC Iron managed to save $2-3 per wet metric tonne during the quarter, with the company revising its full-year cash cost guidance down to $47-51/wmt.

Nullagine mine ramped up production to its 6 million tonnes per annum run-rate in the December quarter following an operational slow-down in the September quarter.

The mine shipped 1.38wmt of Bonnie Fines for an average price of $60 per tonne.

The new Iron Valley mine shipped a total of 0.79M dmt in the quarter.

BC Iron’s cash balance was $110.1 million as at 31 December 2014.

Ball said the miner would continue to focus on operational performance, productivity and costs in order to make it through the iron ore slump.

“In a really tough in environment we’re all doing a really good job and keeping on punching,” Ball said.

Last year, company announced three non-executive directors resigned with the remaining directors taking a 10 per cent pay cut.

Bradken buyout falls through

A proposed acquisition of Bradken has collapsed as mining markets remain volatile.
Late last year a private equity consortium, consisting of Bain Capital and Pacific Equity Partners, made approaches for a takeover of the construction and engineering company.
The move, worth around $872 million, drove Bradken stock up 36.45 per cent in a single day.
However the deal has now collapsed.
According to Bradken, following due diligence of the consortium and the development of a proposal “the recent volatility in global commodity and financing markets has impacted the consortium’s ability to obtain financing on terms acceptable to the consortium”.
“As a result, the consortium has now informed the Board that it is not in a position to make a binding proposal at this time.
“Consequently, Bradken and the consortium have ceased all discussions in relation to the proposal.”
Following this announcement Bradken has now focused on “a number of fast-payback Capex initiatives that are designed to increase EBITDA and overall margins on existing volumes”.
This includes the recent acquisition of a foundry in India and cost reduction activities.
Bradken also has a gloomy outlook ahead, stating that while it “remains well positioned to navigate through this volatility, there are no visible signs at this stage of a turnaround in the mining cycle”.
The manufacturer will announce its results in early February.

New screen plants launched

Terex Minerals Processing has developed new feeder and screen plants, expanding its CR Series of portable plant range.

The new machines, the Terex Cedarapids CRS620S Portable Screen plant and Terex Cedarapids CRS6203FV Portable Feeder/Screen plant, are the next generation of Terex processing plants, according to the company.

Terex stated that the new CRS620S screen increases production and handles applications not possible with traditional horizontal screens because it combines high g-force oval stroke motion with adjustable variable slope operation.

This plant can handle larger deck loads and larger screen openings.

Hydraulics raising modules can quickly change the screen slope in 2.5 degree increments up to a maximum of 7.5 degrees to best fit the screening application.

Screen openings up to 152 mm are possible while ‘slant spring’ screen suspension provides stability at all slopes, and includes low-maintenance dampers and also eliminates transport braces.

The plant uses large capacity conveyors to handle the high production capabilities of the new LJ-TSV6203 screen, while an optional fines reject system is able to remove excess fines to help achieve in-spec product without additional conveyors.

The 1219 mm wide fines conveyor, which has an elevated discharge, and the two 762 mm wide reversible cross conveyors, which extend up to 1067 mm beyond the main frame, easily feed off-plant conveyors.

The screen plant has magnetic screen deck liners for cross beams and diagonal braces.

Roll-away blending chutes and extended walkways allow easy access to screen cloth.

A low-maintenance flex shaft screen drive eliminates drive belt influence on the screen motion, belt whip, belt slippage, and spring loaded belt tensioners.

There are no drive adjustments necessary when the screen slope is altered. In addition, the new flex shaft drive folds for travel, without shaft disassembly, to minimise plant transport width.

Terex added that the plant interfaces with cone in-out style plants.

Its other machine, the CRS6203FV, has been designed to “handle applications not possible with traditional horizontal screens because it combines the efficient, high g-force oval stroke motion with variable slope operation”.

In a similar fashion to its other machine the CRS6203FV uses a LJ-TSV6203 variable slope screen that is able to handle larger deck loads and has bigger screen openings that increase throughput and production.

A bottom deck deflector plates shift material towards the feed end of the screen, boosting screen efficiency.

Hydraulic raising modules are able to lift the screen up to 10 degrees in 2.5 degree increments as needed, while its patent pending screens stabilisation system also includes motion dampers.

Under-frame mounted triple-axle spring suspension with spring-applied brakes provides increased stability.

It has a large surge hopper with a remote controlled tipping grid and a variable belt feeder that allows loader feed from either side of the machine for more flexibility in production.

The feed hopper measures 4877mm by 2438 mm and comes with rubber side curtains.

The portable feeder screener has been designed with maintenance in mind, and features conveniently located grease banks, cartridge style cross belt flashing, and Martin style conveyor belt wipers.

Its service platforms and guard rails run around three sides of the screen, and are accessed by a telescoping ladder.

“Plant interfaces with cone in-out style plants and can be configured with or without belt feeder and grid providing high versatility,” Terex said.

However Terex are not the only company to introduce new screens.

CDE Global has released a number of new screens in its ProGrade range, which features new screen design systems.

According to CDE the new screen design system results in a stronger but lighter screen which requires less power.

This is due to a re-design of the side walls on the screens.

The new bolted screens also include zero welds and are galvanised as standard, all of which serves to maximise plant life, maximise plant availability and minimise time required for maintenance.

An additional feature of the new ProGrade screens is the patent pending CDE U-Span cross members.

The new cross member design is modular across the ProGrade range and also include zero welds.

As well as offering enhanced geometric consistency the new design facilitates increased space between screen decks, allowing for quick and easy access to replace screen media.

CDE Global product development manager Kevin Vallelly added that “the first stage of the new ProGrade product launch sees the introduction of our new patented technology on a number of screens and dewatering screens. The developments will also be incorporated on the new EvoWash 100 range of sand washing plants and across the M2500, M3500 and M4500 portable washing plants and the R2500 primary screening unit.”

The new screen design system is now available on the ProGrade P2-75 (two deck 5 meter by 1.5 metre screen), P3-75 (three deck 5 meter by 1.5 metre screen) and P2-108 (two deck 6 metre by 1.8 metre screen).

Over the course of the next few months the new design will also be offered on the ProGrade P3-108 (three deck 6 metre by 1.8 metre screen).

亚太地区的1万亿美元投资

报告显示矿产活动驱动着工业投资

市场情报公司 Timetric 建筑情报中心 (Timetric Construction Intelligence Center)近日的一份报告揭示了亚洲工业板块项目超过1万亿美元的投资计划。领头的是印度,该国制定了价值4110亿美元的计划。

该报告同时发现,中国和印度尼西亚也有巨大的投资水平,两国分别有2000亿美元和1240亿美元的开发计划。

其它新兴国家,如越南等,也有正面的结果。越南制定了价值达560亿美元的工业建筑项目。

采矿业是澳大利亚的核心聚焦,因为金属和物料加工工厂带来了价值将近370亿美元的工程,为该板块价值的一半。

该研究小组的结果表明,所研究的15个国家所进行的1.08万亿美元的工业项目,金属和物料生产工厂板块占主导地位,该板块拥有价值4460亿美元的项目,紧随其后的是制造工厂板块,拥有价值3140亿美元的项目。

在该报告的清单上,价值最高的项目是价值500亿美元的越南万安经济区(Vung Ang Economic Zone)。该项目包括重要的河静( Ha-Tinh)钢铁厂和山阳港( Son Duong Port)。

Timetric CIC 经理 Neil Martin 称,“发达的亚太经济体倾向于在工业建筑中投资更多,而该地区工业化程度较低的国家在工业建筑方面显示出最大增长,尽管起点较低。

“我们估计到2019年,像越南、印尼、蒙古和土库曼斯坦等国的增长预计将有6%或更高。这已经在采矿、加工或制造业方面的投资中显现出来了。这些领域的投资将推动这些发展中的经济体的发展。”

Iron ore production in the Northern Territory grinds to a sad and costly halt

6046596-3x2-700x467The Northern Territory’s last operating iron ore mine has ground to a halt, wrapping up what has been a disastrous six months for the sector in the Top End.

After months of speculation, the Frances Creek mine near Pine Creek has now stopped production, joining Sherwin Iron and Western Desert Resources which went into voluntary administration last year.

Terry O’Connor, from the Darwin Port Corporation, said the collapse of the Territory’s iron ore sector was a big blow for the port.

“The iron ore trade was our biggest customer in terms of return to the port and its [collapse, has left] a significant hole in our budget,” he said.

“Our understanding, at this stage, is that the plan is to finish up the operation at Frances Creek, [but] they still believe there’s a chance they may recommence [mining] at some stage in 12 months or so.

“[However] our feeling is, it’ll take a significant amount of time to remobilise and get everything to happen, so we certainly don’t expect to see any new exports of iron ore out of Frances Creek before this time next year or even 18 months at the earliest.

“We’d like to think they’ll come back. But it’s demand driven, we understand that. There’s always peaks and troughs and this is a trough at the moment.”

AUDIO: Terry O’Connor says the collapse of NT iron ore projects will leave a hole in the Darwin Port’s budget (ABC Rural)
Mr O’Connor said the last loads of iron ore from Frances Creek were delivered to the port in late December.

He said there were about 250,000 tonnes stockpiled at the port, to be exported over the coming months.

From a workforce of over 300, it is understood there are now just 20 workers left at the Frances Creek project and that number will be reduced again in the coming weeks.

The plunging iron ore price, which sparked problems for all three Top End iron mines, has dipped below $US65 a tonne, its lowest point since 2009.

Mining town of Pine Creek suffering

Ray Wooldridge has lived in the mining town of Pine Creek since 1991 and has seen plenty of ups and downs.

He said the mothballing of Territory Iron’s Frances Creek project has hit the town hard.

“If you take a workforce of 300 people out of a town of about 600, it has a dramatic effect,” he said.

“Most of the people [who worked at the mine] have gone, there’s been fire sales and those who had housing or were renting have sold up and moved on.

“There’s quite a few empty houses in town now.”

The opening hours of many businesses in Pine Creek have been reduced and one of the licensed premises has decided to close for the wet season because there are so few people in town.

ABC Rural visited one bar at 6 o’clock on a Saturday, which was serving eight patrons.

“It’s getting very, very quiet” said the barmaid.

AUDIO: Ray Wooldridge from Pine Creek says the town is doing it tough (ABC Rural)
The planned shutdown of the Frances Creek iron ore mine was first reported by ABC Rural in July 2014.

The mining company, Territory Iron, has still not offered up anyone for a comment.
5516208-3x2-700x467

Australian dollar goes under US 80 cents for first time since 2009

Australian-dollar-goes-under-US-80-cents-for-first-time-since-2009-659065-lThe Australian dollar went under US 80 cents this morning for the first time in five-and-a-half years.
AAP reports that the dollar fell as low as US 79.96 cents this morning and was trading at US 80.05 cents at 8:30 am, following the announcement of a 60 billion Euro per month stimulus package announced by the European Central Bank.
The dollar had weakened on Wednesday from US 82.13 to 80.81, reported Fairfax, following a surprise cut in the Canadian interest rate by the Bank of Canada and a drop in that country’s currency.
“The BoC decision has relevant parallels to Australia – namely, a commodity-centric economy with growth slightly below-trend and an inflation pulse that is providing space for some additional easing,” Daniel Been, senior currency strategist at ANZ Bank, told Fairfax at the time.
There were predictions the Australian dollar would head under US 80 cents following the announcement of quantitative easing by the European Central Bank to deal with the region’s weak economy.
European growth is under one per cent and unemployment is at 11.5 per cent.
The bond buying program was worth 60 billion Euro a month until the end of September next year, the ECB’s president Mario Draghi said. This was slightly larger than the 50 billion Euro a month predicted ahead of Draghi’s announcement, according to AAP.

Read more at http://www.ferret.com.au/articles/news/australian-dollar-goes-under-us-80-cents-for-first-time-since-2009-n2520321#557UJMIVihz13RRP.99

Technologies to transform the world over next five years

The Internet of Everything, cloud computing/big data and 3-D printing are the three technologies most likely to transform the world during the next five years, according to IHS Technology.

“We know that technology has the capability to change the world: from the Gutenberg printing press to the steam engine to the microchip,” said Ian Weightman, vice president, research & operations, IHS Technology.
“But how can we determine which technologies are likely to have the greatest potential to transform the future of the human race?
What is the process to distinguish among the innovations that will have limited impact and those that will be remembered as milestones on the path of progress? How can you tell the difference between the VHS and Betamax of tomorrow’s technologies?”

“To answer these questions, IHS Technology gathered its leading experts representing the technology supply chain from electronic components to finished products across applications markets ranging from consumer, media, and telecom; to industrial, medical, and power. These experts were asked to nominate and vote for their top 10 most impactful technologies over the next five years.”

The top three technologies were: 3-D printing in third place; cloud computing/big data at No. 2; and the Internet of Everything coming out on top.

Manufacturing moves to next dimension with 3-D printing

Also called additive manufacturing, 3-D printing encourages design innovation by facilitating the creation of new structures and shapes, and allows limitless product complexity without additional production costs. It also greatly speeds up time to market by making the idea-to-prototype cycle much shorter.

Total revenue for the 3-D printing industry is forecast to grow by nearly 40 percent annually through 2020, when the aggregated market size is expected to exceed $35.0 billion, up from $5.6 billion in 2014.

Cloud computing/big data brings metamorphosis to computing and consumer markets

The cloud has become a ubiquitous description for on-demand provisioning of data, storage, computing power and services that are touching nearly every consumer and enterprise across the globe.
Together with data analytics and mobile broadband, the cloud and big data are poised to reshape almost every facet of the consumer digital lifestyle experience and dramatically impact enterprise information technology (IT) strategies, while creating new opportunities and challenges for the various nodes in the entire information, communications and technology (ICT) value chain.

The cloud is transformational in the business landscape, changing the way enterprises interact with their suppliers, customers and developers.

The big data and data analytics segment is a separate but related transformational technology that harnesses the power of the cloud to analyze data for disparate sources to uncover hidden patterns, enable predictive analysis and achieve huge efficiencies in performance.

IHS forecasts that global enterprise IT spending on cloud-based architectures will double to approximately $230 billion in 2017, up from about $115 billion in 2012.

The Internet of Things becomes the Internet of Everything

The world is in the early stages of the Internet of Things (IoT)—a technological evolution that is based on the way that Internet-connected devices can be used to enhance communication, automate complex industrial processes and generate a wealth of information.
To provide some context on the magnitude of this evolution, more than 80 billion Internet-connected devices are projected to be in use in 2024, up from less than 20 billion in 2014, as presented in the attached figure.

While the IoT concept is still relatively new, it is already transforming into a broader model: the Internet of Everything (IoE). The metamorphosis covers not just the number of devices but envisages a complete departure from the way these devices have used the Internet in the past.

Most of the connected devices in place today largely require direct human interaction and are used for the consumption of content and entertainment. The majority of the more than 80 billion future connections will be employed to monitor and control systems, machines and objects—including lights, thermostats, window locks and under-the-hood automotive electronics.

Other transformative technologies identified by IHS Technology analysts were:
Artificial intelligence
Biometrics
Flexible displays
Sensors
Advanced user interfaces
Graphene
Energy storage and advanced battery technologies

Send me an email if your need a complimentary copy of an IHS white paper.

Hughes Drilling wins Mt Arthur coal contract

Hughes Drilling has won a contract for overburden drilling services at BHP’s Mt Arthur coal mine.

The contract is only a short term agreement.

It will run C-750 REICHdrill rigs on site.

This win comes just a day after Hughes won a similar contract for overburden removal at Glencore’s Collinsville coal mine.