Aurizon cuts 300 jobs whilst writing off Aquila acquisition

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Frieght rail operator Aurizon has written off its investment in Aquila Resources and said it was shedding about 300 jobs in response to weakening coal prices.

The company plans to cut approximately 180 workers in train crews, yard operations, maintenance and infrastructure production, plus about 120 middle and senior managers.

Aurizon also announced an additional $73 million impairment against its investment in Aquila Resources, due to the company’s deferral of the development of its coal assets.

The announcement comes off the back of proposed job cuts at its Callemondah, Jilalan and Pring depots.

According to Chief Executive Officer Lance Hockridge, those in leadership positions in operations, representing approximately 20 per cent of management roles have been affected.

“Clearly we’re operating in a tough and volatile market with lower growth conditions for our customers,” managing director and chief executive officer Lance Hockridge said yesterday.

“In this environment, we are targeting further reductions in our cost base and finding new ways to drive asset and labour productivity.”

“Work is underway across the company, in reducing management roles, in driving down corporate and support costs and ensuring workforce numbers are aligned to forecast customer demand,” Mr Hockridge said.

Although Aurizon’s underlying earnings were within guidance at $871million, it had $528 million worth of impairments in 2016.

With the downturn in full effect, Aurizon reported the amount of coal, iron ore and freight it hauled would be down on last year’s tonnage of 211 million tonnes.

The company expects to haul 206.8 million tonnes of coal this year compared to last year’s 211 million tonnes.

BHP records production declines as it continues ‘streamlining’

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BHP has recorded a drop in first half production levels across the board.

The global miner saw year on year falls in production for petroleum, copper, iron ore, and thermal coal, although it has recorded a slight uptick in coking coal.

On the back of its latest results, BHP CEO Andrew Mackenzie reiterated the miner’s focus on improving productivity across the board.

Part of this is a focus on delivering US$600 million in productivity gains by the end of the 2017 financial year, through releasing latent capacity, which a BHP spokesperson explained as implementing processes such as improving truck movements, increasing infrastructure efficiency to gain greater throughputs, and similar exercises.

This is on top of the US$3.5 billion in cost savings BHP chief Andrew Mackenzie has already slated for the 2016/17 financial year.

The miner is aiming to achieve truck utilisation of 6500 hours by FY20, and is targeting a wash plant utilisation of 8000 by FY19 as it reduces bottlenecks at the plant.

“These initiatives are expected to grow production by five per cent in copper, up to four per cent in iron ore, and three per cent in metallurgical coal in the next financial year,” Mackenzie said.

In terms of iron ore’s performance for the financial year, BHP actually saw an increase in its West Australian operations output, pushing out a record rate thanks in part to Jimblebar moving to full capacity and improved utilisation of ore handling at Newman.

However, this was offset by suspension of operations at its joint venture Samarco mine in Brazil following the tailings dam disaster, with the mine’s 2016 financial year production only 11 million tonnes as it reduced existing stockpile levels.

BHP is forecasting increased production next year for West Australia iron ore, to between 228 and 237 million tonnes in the 2017 financial year, excluding production from Samarco. It plans to reach this target due to its 24-month rail program, which will support the miner’s integrated supply chain reliability, and ramp up of additional capacity at Jimblebar, which will have a new primary crusher and additional conveying capacity installed in the last quarter of the year.

Total copper production fell by eight per cent year on year to 1.58 million tonnes and zinc by 17 per cent.

However the miner has seen a massive growth year on year in its silver and uranium production, recording an increase in rates of 41 per cent and 39 per cent respectively.

In terms of copper, much of this loss was driven by lower grades at Escondida, where grades declines of around 28 per cent in total are expected.

Australian operation Olympic Dam helped to offset much of this fall as it lifted copper production by 63 per cent for the 2016 financial year to 203,000 tonnes.

This was due to higher grades, improved smelter and mill utilisation following its Svedala mill outage last year, and despite planned maintenance downtimes.

It is delineating new stopes – with plans to proceed at a rate of 35 stopes per year – and over the next five years will construct 120 kilometres of new underground tunnels, expecting to drive down a few hundred metres more.

It has begun early work on the first stopes, with mining under way on the blocks known as the Violets.

BHP’s Antamina operation also saw production increases, lifting copper output by 36 per cent to 146,000 tonnes, although this level will fall next year as it encounters zinc rich mineralisation which will drop copper production to 130,000 tonnes, but lift zinc output from 55,000 tonnes to 90,000 tonnes next financial year.

BHP’s coal operations are a tale of two stories, as it recorded vastly different outcomes in its metallurgical and energy coal divisions.

While its coking coal production only saw a one per cent increase year on year, quarter to quarter the miner recorded a massive 17 per cent increase.

Although Queensland coal output was relatively flat, increased plant productivity helped the miner to offset the end of longwall mining at Crinum, a convergence event at Broadmeadow – which BHP denied was a cave-in and instead stated there was a longwall shifting which causing the roof to exert pressure on the longwall shields and impact upon the longwall face – and general poor weather.

A longwall move at Broadmeadow and CHPP shutdown at Saraji are scheduled for the next quarter.

It plans to lift production again next year from 43 million to 44 million tonnes, despite the divestment of its Indonesian coal assets.

In regards to energy coal, BHP saw a 16 per cent fall in output year on year, with an overall production of 34 million tonnes.

This rate will fall again next year, with BHP forecasting thermal coal production levels of 32 million tonnes, although productivity improvements at its NSW operations will offset the upcoming divestment of its New Mexico coal assets.

The miner blamed inclement weather for the 13 per cent fall in production at its NSW operations, coupled with the rescheduling of mine plans, while its Cerrejon mine volumes declined by 11 per cent due to drought conditions in the first half of the period and heavy rains in the second.

Nickel also took a fall due to planned maintenance at the Kalgoorlie smelter and Kwinana refinery, with BHP recording a 10 per cent drop year on year.

However, it expects to increase production by 10 per cent in the next financial year period due in part to higher grades at Mt Keith and a ramp up at Leinster which will support higher utilisation of the smelter and refinery.

On the corporate front, BHP expects positive turns for its underlying attributable profit thanks to a reversal of previously recorded inventory write downs thanks to slightly stronger commodity prices; redundancies from the ‘simplification’ of the business; and impairments in coal where it plans to slash costs by around $800 million.

The miner also expects to record an exceptional item for global taxation matters of between US$150 million and US$200 million, “this includes potential litigation and tax-related amounts,” BHP said.

Komatsu and Joy come together in new one stop shop mining OEM

The biggest move in mining equipment supply consolidation since Cat bought Bucyrus was announced this week, as Joy Global Inc, the global supplier of high-productivity mining solutions, announced that its Board of Directors had unanimously approved a definitive merger agreement under which Komatsu America Corp, a subsidiary of Komatsu Ltd, will acquire Joy Global in a transaction valued at approximately $3.7 billion, including Joy Global’s outstanding indebtedness. Back in 2012, International Mining commented on rumours circulating even then of Komatsu interest in Joy Global: http://im-mining.com/2012/07/12/rumour-mill-of-komatsu-interest-in-joy-global-rumbles-on. At the time, Bloomberg reported the then Komatsu CEO, Kunio Noji, as stating there were not enough synergies to proceed.

A lot has happened since then. A tie-up between Komatsu and GE on underground equipment development followed: http://im-mining.com/2014/01/30/komatsu-and-ge-join-forces-to-develop-next-generation-underground-mining-equipment. The statement then said: “By combining their expertise in mining equipment and propulsion systems, the companies will help meet the needs of customers and partners worldwide, with an initial focus on developing solutions to increase customer productivity and safety for underground mines.” This in turn was followed the same year by Joy acquiring MTI’s underground mining business, which it has been working hard on integrating and updating ever since: http://im-mining.com/2014/04/16/joy-global-acquires-certain-assets-of-mining-technologies-international. Joy at the time took on “all of the assets associated with MTI’s hard rock drilling, loaders, dump trucks, shaft sinking, and raise bore product lines.”

The Komatsu buyout of Joy Global brings together a lot of key mining equipment. On the surface on Komatsu’s side it includes its electric drive mining trucks (up to the new 980E 365 t model just being rolled out to test sites at Suncor and at Antamina) and its pioneering Autonomous Haulage System for trucks; its highly successful hydraulic excavator line up to the 42 m3 bucket, 800 t PC8000; and then its wheel loaders up to the WA1200 with 20 m3 bucket. Joy Global’s brings its P&H rope shovels up to the 122.7 t capacity 4800XPC and new hybrid 2650CX; its own wheel loaders equipped with SR Hybrid Drives up to the 72.6 t capacity L-2350; as well as its dragline offering and High Angle Conveyor (HAC) solutions as well as its range of potential IPCC solutions.

Underground it opens up that whole market for Komatsu; which will now have an offering for its surface mining customers planning to move to underground operations. Joy’s range includes LHDs from 0.7 to 10 t and truck options from 6.4 to 31.8 t. Unlike Caterpillar, Joy also has an underground development drilling range with six models of jumbo (both one and two boom), as well as two ITH production drills. It also gives Komatsu an entry into continuous hard rock mining, with Joy’s DynaCut offering with Oscillating Disc Cutting (ODC) technology preparing to start full trials in Australia with a proof-of-concept underground trial having already been completed at the Bathopele mine of Anglo American Platinum. Last but by no means least are the soft rock and coal longwall systems and room and pillar mining offerings that Joy is best known for, with associated offerings like the Flexible Conveyor Train (FCT).

It is unclear how the merger will affect the GE relationship with Komatsu on underground equipment given that GE is going down its own hard rock underground mining equipment path with models such as the 7T LHD. That said, GE and Komatsu will continue to work as close partners on surface trucks, where GE AC drives are used across the board…

Komatsu buys Joy Global

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Joy Global Inc, the global supplier of high-productivity mining solutions, has announced that its Board of Directors has unanimously approved a definitive merger agreement under which Komatsu America Corp, a subsidiary of Komatsu Ltd, will acquire Joy Global in a transaction valued at approximately $3.7 billion, including Joy Global’s outstanding indebtedness.

Komatsu intends to operate Joy Global as a separate subsidiary of Komatsu and retain the strength of the Joy Global brand names. The companies will align the organisation and operation for optimal customer support from Joy Global’s headquarters in Milwaukee, Wisconsin. “Komatsu and Joy Global’s products and services are highly complementary and the combined organization will continue to focus on safety, productivity and life cycle cost improvement for customers. Komatsu plans to leverage both companies’ leading technologies to pursue product and service innovation to enhance mine safety and productivity. In addition, the companies employ complementary strategies and are committed to an integrated direct sales and service model.”

“This is a compelling transaction that delivers substantial and certain value to our stockholders as well as expanded options for our customers and employees going forward,” said Ted Doheny, President and Chief Executive Officer of Joy Global. “We believe this is the right partnership to meet the evolving needs of our customers while furthering our ability to lead the mining industry with game-changing technologies and best-in-class products. Joy Global’s Board of Directors, in making its determination, considered the challenging market conditions the company believes are likely to persist. The mining industry continues to face cyclical headwinds from oversupplied commodities and reduced end user demand resulting in cash flow restrictions for most producers, creating an increasingly challenging environment. We are also seeing structural changes in the US and China coal industry.

“Our companies share similar cultures and values,” Doheny continued, “and we expect many Joy Global employees to benefit from exciting career opportunities as part of an even larger, more diversified company. On behalf of the Joy Global Board and management team, we thank our dedicated employees for their continued hard work and commitment to solving mining’s toughest challenges.”

Rio Tinto releases second quarter production results

Rio Tinto has seen production increases across the board, seeing a leap in all segments bar coking coal.

The miner recorded a 10 per cent increase in iron ore production for the first half of 2016 compared to last year, and an eight per cent increase for the second quarter compared to the previous corresponding period.

Importantly, iron ore shipments rose as well, with second quarter iron ore sales nearing a run-rate of 330 million tonnes per annum, and sales exceeding production, helping the miner to reduce its stockpiles built in the first quarter.

Pilbara operations produced 160.8 million tonnes in the first half of 2016, and recorded sales of 158.9 million tonnes, achieving an average pricing of US$48.4 per dry metric tonne.

The miner is continuing to focus on its Nammuldi Incremental tonnes project.

“The initial phase, with a five million tonne per annum capacity, commenced production in the fourth quarter of 2015 and the second phase, which will take annual mine capacity from five to ten million tonnes per annum, is due to come into production in the fourth quarter of 2016,” Rio Tinto said in an official statement.

It went on to say an investment decision for Silvergrass is slated for the second half of the year.

Iron ore guidance remains at the reforecast 330 million tonnes, due to the previously mentioned delays of the AutoHaul rail system, which is impacting productivity.

Bauxite and aluminium were major performers, with Rio Tinto recording 13 and 11 per cent increases in production compared to the same time last year.

This increase enabled a five per cent jump in third party sales compared to the first half of 2015.

Copper saw a massive jump, mainly due to Kennecott activities, with the miner seeing a 114 per cent increase in the second quarter production rate at the mine compared to the same time last year.

However, poor performance at Escondida due to lower grades saw a 23 per cent lower production rates.

Rio Tinto is also forecasting lower production rates at Oyu Tolgoi’s open cut operation.

In terms of diamonds, the Argyle mine continues to be a strong performer, recording a four per cent higher rate in the first half compared to 2015, following continued ramp up of underground operations leading to higher ore volumes, which was only partially offset by lower grades.

The miner recorded a negative result in terms of hard coking coal, down 14 per cent year on year for the quarter, and eight per cent for the half.

It put much of this production loss down to the timing of the longwall changeover at Kestrel.

Semi-soft coking call also saw a massive fall from its heights earlier this year, recording a 24 per cent drop quarter on quarter, although production levels were up for the half compared to the previous first half of the year.

Thermal coal production stayed broadly in line with existing rates, recording a two per cent fall half on half, but a six per cent increase compared to the previous corresponding quarter.

In line with BHP, Rio Tinto is also refocusing on exploration, recording expenditure of US$267 million for exploration activities in the first half of 2016 compared to US$243 million last year.

Of this, 38 per cent went to Energy & Minerals exploration; 28 per cent to central exploration; a quarter was from the Copper & Diamonds division, with the rest split between aluminium and iron ore.

BHP launch coal remote operations centre

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BHP has launched an integrated remote operations centre (IROC) in Brisbane for its coal business.

The miner aims to replicate the success it had with its IROC in Perth, which controls operations right across the Pilbara, covering more than 1500 kilometres of rail, stockyards, and two separate port facilities.

Working with its joint venture partners Mitsubishi and Mitsui, the miner plans to provide real time coverage of its seven BMA mines in the Bowen Basin and the Hay Point Coal Terminal near Mackay, as well as its two BMC coal mines in the Bowen, and the Mt Arthur coal mine in the Hunter Valley.

According to BHP, the IROC will be a new, state-of-the-art facility located in Brisbane that will deliver an advanced control room which will operate continually, 24 hours a day, seven days a week.

“This is a very important step on our innovation and productivity journey across our coal assets and will mean we can more effectively replicate our best practices at each and every site,” BMA said in an official statement.

“The IROC will ensure we can optimise our production supply chain at every point in the cycle and deliver substantial, sustainable savings for our business, providing us with a significant competitive edge.”

When fully operational, the remote control operations centre will employ around 200 workers across a range of different roles, most of whom will be drawn directly from existing operations.

However the implementation of the new centre will affect workers on site, with BHP stating, “We understand that this type of innovative change to the way we operate can also bring uncertainty and displacement for some people, and we will be working closely with our employees to communicate regularly with them through this process.”

BHP has been contacted for further comment on how many jobs may be lost, and which roles will be most affected.

The miner has launched videos on Youtube to recruit controllers for the centre.

Sandvik divest mining materials handling division

Sandvik has announced it will divest its Mining Systems division to private equity firm CoBe Capital.

The group first announced its intention to divest the business late last year.

“Divesting the Mining Systems is an important step in consolidating Sandvik to its core operations, which for Sandvik Mining and Rock Technology is high technology mining equipment and aftermarket offerings,” Björn Rosengren, Sandvik’s CEO, said.

According to a Sandvik spokesperson the only Australian operations to be affected is the Bayswater facility, in Perth, which produces conveyor pulleys, rollers, and frames for mining.

The sale valuation has not been disclosed, however it is understood Sandvik will incur a capital loss of 800 million Krona ($123 million) in the third quarter of 2016.

This loss includes a negative cash flow position of 600 million Krona ($92.5 million) from the removal of the division.

The Mining Systems division designs, engineers, and supplies materials handling systems or the resources industry, and employed 1100 workers globally, and had sales of 5 billion Krona ($771 million), accounting for six per cent of Sandvik’s revenues.

Bids begin for Glencore coal rail assets

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Initial bids for Glencore’s Hunter Valley rolling stock and haulage assets are rolling in.

Three major logistics companies – Aurizon, Pacific National, and Genesee Wyoming – are understood to have begun placing bids for the assets earlier this week, according to the AFR.

While a price is yet to be fixed for the sale, it is believed the assets – generated approximately $100 million EBITDA last year, and over the last few years has had revenues around $160 million annually – are valued in the one billion dollar range.

Glencore’s asset sale is part of the miner’s wider plan to pay down billions in debt.

According to the miner, the potential sale of the assets (GRail) “is in response to a strong global demand for high quality infrastructure assets and forms part of Glencore’s wider global debt reduction program”.

Glencore initially set up GRail in 2010 in response to what it believed were high levels of access and cost from existing coal haulage operators in the Hunter Valley.

Since that time it has reportedly grown to become the third largest coal haulage business in Australia, hauling around 51 million tonnes last year.

According to a source close to the matter, Glencore’s coal will likely be hauled by the new owner of the rail assets, although it is understood the details of the coal movement will be discussed in the new agreements.

While the locomotives, wagons, and support equipment are understood to be part of the potential deal, Glencore’s refuelling stations – located on its mines – will not be part of the sale.

China continues coal crackdown

China’s ongoing five year plan to cut coal and steel production and address pollution will see it punish regional governments for failing to close coal mines and steel mills.

Earlier this year China announced its intention to institute a reduction in thermal coal consumption within the next five years in order to cut pollution levels, with the National People’s Congress (NPC) outlining plans to reduce thermal coal consumption by 160 million tonne.

China’s ongoing pollution and smog issues were the main focus of the NPC, with Chinese president Xi Jinping stating that the government will be increasing focus on the nation’s environmental standards and regulations.

“We are going to punish, with an iron hand, any violators who destroy ecology or the environment,” Xi stated at the time.

As part of this plan the country also announced it would lay-off close to two million workers in its coal and steel industry to help cut market oversupply.

An official at China’s human resources and social security ministry said the nation’s industries expect to cut around 1.8 million workers as it seeks to reduce capacity, and address the growing stockpiles in the country.

Provincial governments have been ordered to set capacity reduction targets this week, and submit phase-out plans by the end of this month, chair of the National Development and Reform Commission Xu Shaoshi said, according to Bloomberg.

Those that miss their targets will be “seriously punished,” Xu said.

The country is also predicted to ban new coal fired power stations, according to the AFR.

In its upcoming 13th Five Year Plan for the resources sector, China is forecast to ‘suspend’ construction of any new thermal coal power plants until 2018, after which the suspension will be reviewed, however it is unlikely to be lifted.

However the growing power demand is unlikely to be filled by renewable resources, with the Economic Information Daily stating there will a slowdown in wind and photovoltaic solar power support; instead the country will focus on hydropower and nuclear energy, stating their will be a moderate increase in the scale of operations.

澳洲政府预测铁矿石价格

Australian Government predicts lower iron ore prices

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The Australian Government has revised its initial 2016 budget forecasts for iron ore, dropping them by a fifth as market volatility continues.

Iron ore has seen a major rally over the last six months, rising from below US$40 per tonne to reach just over US$70 per tonne in April, before sinking to more stable levels of around US$55 per tonne.

In March, prior to the rallies, the Australian Government forecast iron ore prices of US$55 per tonne, a massive increase from its former US$39 per tonne price point.

However continued volatile prices, off the back of the Brexit concerns, have forced a reforecast.

Now the Federal Department of Industry, Innovation, and Science’s latest Resources & Energy Quarterlyreport has dramatically slashed the Treasury’s initial predictions.

It  predicts a price point of US$44.80 per tonne, down nearly 20 per cent from earlier Treasury forecasts.

io pricesThe Department also predicted a similar price point for the rest of this year, at around US$44.20 per tonne, down from its earlier estimates of US$45.

“The revision is based on the assumption that loss-making operations may continue to produce for longer than previously expected,” the Department of Industry, Innovation and Science report said.

“It also factors in increased supply from India and additional cost savings reported by iron ore producers.

“Despite the large movements in prices, the market fundamentals are broadly unchanged — demand growth is slow and the market remains well-supplied.”

In terms of 2017 iron ore movements, the report stated “prices are expected to recover more slowly than previously forecast”.

Market analysts have also become more bearish on iron ore.

Analysts at Morgan Stanley believe a steep decline is still on the cards for the metal after releasing its latest forecasts, although it is still an increase from its original lower price point prediction.

According to Bloomberg, the group has lifted its 2016 forecast to US$46 per tonne, and its 2017 outlook to US$42 per tonne – an increase of 13 per cent from previous estimates – however it has forecast a price of US$35 per tonne for the last three months of the year, expecting additional tonnages coming online from Roy Hill and Vale to drive down value