Astec and Mineral Processing Solutions go national

by Kelsie Tibben

Astec and MPS are positioning themselves to play a pivotal role in the development of Australia’s infrastructure. Image: Astec Australia

Astec and MPS are positioning themselves to play a pivotal role in the development of Australia’s infrastructure. Image: Astec Australia

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A national partnership between Astec and Mineral Processing Solutions is the latest step in an ongoing collaboration that is based on a commitment to quality equipment.

Astec Australia has strengthened its partnership with Mineral Processing Solutions (MPS), a subsidiary of OPS Group, in a strategic move that extends the distribution of its fixed and modular plant equipment across all states and territories. This expansion follows a mid-2024 agreement that saw MPS take on distribution rights for Astec’s aggregate and mining sector equipment in New South Wales.

MPS now holds the rights to supply and support all Astec fixed and modular crushing, screening and washing equipment, as well as material handling and breaker technology products, right across Australia.

“Over the years, Astec and MPS customers have seen the benefits forged from our strong partnership,” Astec material solutions business line manager Adam Gordon told Mining.

The Astec BTI Rockbreaker being loaded out of the OPS group Bibra Lake facility. Image: Astec Australia

“The MPS team’s extensive local market knowledge and experience in mineral processing, supported by Astec’s innovative technologies and manufacturing capability, has made MPS the perfect partner to deliver outstanding products and service.”

The original plan to extend MPS’s distribution footprint was scheduled for a later date, but the success of the initial expansion into NSW prompted an accelerated timeline.

“Those plans have been brought forward as a testament to the success of the relationship between Astec and MPS,” Gordon said. “This new network will enable us to deliver parts more efficiently, reducing downtime and enhancing the operational efficiency of Australian businesses.”

MPS’s well-established and expanding infrastructure in eastern Australia played a key role in facilitating the expansion. With depots in Goodna, Queensland, Rutherford, NSW, and Laverton, Victoria, MPS has a strong presence in major mining and construction hubs.

These facilities, alongside additional branches in Darwin, Perth and Adelaide, help to ensure customers receive timely access to equipment, spare parts and technical support.

“The ability to reduce downtime through fast and efficient parts delivery is a critical advantage for businesses operating in these industries,” Gordon said.

The move is also expected to drive operational efficiencies by consolidating supply lines and reducing lead times for customers.

Astec’s extensive range of products, combined with MPS’s experienced sales and service teams, provides a competitive advantage in the Australian market.

“MPS’s reputation for exceptional after-sales support and technical expertise further strengthens the value proposition for businesses relying on high-performance fixed plant solutions,” Gordon said.

“For customers, the expansion means not only greater convenience and accessibility to Astec’s globally recognised equipment; it will also provide access to knowledgeable team members who can assist with installation, maintenance and ongoing operational support.

“Whether in the construction materials sector or large-scale mining operations, operators will benefit from a seamless procurement process and enhanced support services.”

Astec and MPS customers have seen the benefits forged from a strong partnership. Image: Astec Australia

By deepening their collaboration, Astec and MPS are positioning themselves to play a pivotal role in the development of Australia’s infrastructure.

The increased availability of robust crushing, screening, and material handling solutions supports the efficiency and productivity of businesses that form the backbone of the country’s resources and construction industries.

This strategic expansion highlights both companies’ strong commitment to innovation and customer service, ensuring that Australian businesses continue to benefit from world-class equipment and expert support.

“As demand for high-quality processing solutions continues to grow, the strengthened partnership between Astec and MPS represents a proactive approach to meeting industry needs,” Gordon said.

“By leveraging our combined expertise and resources, both companies are well-positioned to support Australia’s mining and construction sectors into the future.

“This agreement not only enhances service delivery but also reinforces the long-term stability and reliability of supply chains for critical equipment in the industry.”

This feature also appears in the Autumn issue of Mining.

Metso launches new Nordberg HPe series

Alexandra Eastwood

Image: Metso

Metso has introduced three next-generation cone crushers to its Nordberg HPe series.

The new HP600e, HP800e and HP900e units maintain the trusted Metso HPe features that customers have come to rely on while extending the series to larger crushing capacities for both aggregates production and high-demand mining applications.

“The evolution of Metso’s cone crusher technology brings multiple benefits and presents a true step change in terms of performance, uptime, serviceability and application coverage,” Metso product manager of HP cones Ilkka Somero said.

“We are excited to expand the Nordberg HPe series and bring to market a wider offering of these high-performance crushers fit for different production purposes.”

The HP600e and HP900e are an evolution to the existing range and have been built and based on class-leading proven technology.

HP800e features as a new addition to the series with a crushing size option of 600 kilowatts/800 horsepower. All three units come with two modern automation platform options: IC70C and MCP.

“Efficiency is the key to meeting the industry’s needs,” Metso director of gyratory and large cone crushers Nicolas Gallay said. “With the robust new HPe units, we can offer performance, longer lifetime and higher cost efficiency to our customers.”

Metso also provides the installation and commissioning, inspections, refurbishment and shutdown support for its products, executing all upgrades and services to its high standards.

The company’s distribution network offers an additional layer of support and services by providing localised expertise, rapid response times and tailored service solutions.

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Metso’s Australian crushing and screening training praised

by Adam Daunt

Metso training

Metso’s Glenn Oldfield led the training course. Image: Metso

Metso has successfully conducted crushing and screening training courses with plans to expand the offering in 2026.  

 Starting at the fundamental level for all competencies, Metso expert Glenn Oldfield is conducting a one-day course on crushing and screening nationwide.  

Metso’s focus was to provide non-partisan training for any quarry industry professionals, aiming to allow better understanding and hopefully optimisation of their plants, whatever the equipment brand.  With more than 30 years with Metso and 17 years before that in the industry on the customer side of the fence, Oldfield’s contribution to the industry is invaluable. 

“Our goal is to grow industry knowledge of the aggregate processing field for the benefit of all. Quarrying is a field we all want to grow and retain staff, by sharing our experience Metso hope to assist in this endeavour,” Metso senior application and project manager for Asia Glenn Oldfield said.    

“So far, we have had a fantastic take up of this opportunity with Boral, Heidelberg, Holcim, Adbri, and many other industry players.” 

 In February, a group of industry leaders from Queensland, including 20 personnel from Boral, participated in Metso’s Crushing and Screening Fundamentals Course. The Boral team comprised quarry managers, supervisors, leading hands, and fixed plant operators. The primary goal of the training sessions was to refresh skills and reinforce fundamental knowledge on this crucial topic. 

Several Boral employees attended the training. Image: Metso

 Boral asset manager for SEQ Quarries Michael Long shared his feedback with John O’Reilly and Glenn Oldfield after the training.  

 “The feedback after the session was overwhelmingly positive. The course was well-paced, and the content was delivered excellently by a respected industry expert. Glenn’s style of delivery was unbiased, balanced, and well-informed, providing valuable insights on a range of equipment and processes,” Long said. 

 “The objective of the sessions was to refresh the skills of our key personnel, whose roles include management, supervision, operations, asset care, and quality assurance. 

 “I highly recommend this program to anyone in our industry who is looking for foundational training and an understanding of the basic theory behind crushing and screening technology. It’s a valuable investment for both businesses and individuals.” 

Metso’s focus was to provide non-partisan training for any quarry industry professionals. Image: Metso

 Institute of Quarrying Australia president Michael Close welcomed the initiative which helps all industry professionals. 

  “I found the course very informative and flowed well for the day. Glenn did say it would be fairly basic content, but with 20-plus years of crushing and screening experience, I still got a lot out of it and takeaways to discuss back with our operations,” he said. 

“I think it is a great training initiative that Metso is providing for the industry “free of charge”, and I fully encourage operations managers, process improvement, quarry managers, site supervisors and plant operators to attend.  

“The content will help provide a skills gap with the aging quarrying workforce. With the mix of people attending the course, further learning and insights are gained as we share our own experiences and issues, making big ones into little ones.”  

Courses will continue around Australia throughout 2025 and expand in 2026 and beyond.  

Major steel player to scope out Whyalla steelworks

Olivia Thomson

The Whyalla steelworks in South Australia. Image: Alexander/stock.adobe.com

Bluescope has been appointed as a steelmaking advisor to KordaMentha, the administrators of the Whyalla steelworks business in South Australia.

Known as Australia’s largest steel manufacturer, BlueScope will provide technical and operational support in an advisory capacity to the administrators as they try to secure ongoing operations at the Whyalla steelworks.

“BlueScope has a long-standing history with the Whyalla steelworks, and we know its people and assets well,” BlueScope managing director and chief executive officer Mark Vassella said.

“We recognise the ongoing importance of Whyalla to the Australian economy and sovereign capability. This is a difficult time for the steel industry in the Asia Pacific region, but we are in a position to help.

“Accordingly, we will provide a team of experts from Port Kembla Steelworks to assist the administrators work through their process.”

BlueScope has not provided investment or corporate support to the administration process, nor has it decided to participate in any potential sale at this stage.

However, Vassella said BlueScope becoming an advisor to Whyalla steelworks’ administrators may help inform potential participation.

BlueScope’s appointment comes as the $2.4 billion support package from the SA and Federal Governments is progressing to plan, with funds flowing to the local Whyalla community.

The support package was announced in late February to support local jobs and stimulate growth in SA’s steel sector following the Whyalla steelworks’ owner, OneSteel Manufacturing, being placed under administration amid various operational challenges at the site.

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FLS to significantly expand global service network

Dylan Brown

Image: FLSmidth

Leading mining technology and service supplier FLS will open or expand seven service centres in strategic locations across the globe in 2025.

These facilities are in direct support of FLS’ CORE’26 mining strategy that includes targeting service growth, and adds to the company’s already comprehensive global network of service centres that can enhance mining customers’ productivity.

New facilities will open in Accra, Ghana; Surabaja, Indonesia; and Dammam, Saudi Arabia, while FLS’ operations in Mackay, Australia will relocate to a larger facility.

Expansions are planned in Parauapebas, Brazil; Karaganda, Kazakhstan; and Ulaanbaatar, Mongolia.

Operations in each of these new locations will begin within the coming months with official opening details to be announced at a later date.

In addition, an expansion of the service centre in Chloorkop, South Africa is ongoing and will be completed in 2026.

Image: FLSmidth

“Our service centres serve primarily as workshops for improving or repairing customer equipment and can also have warehousing capabilities for distribution,” FLS head of professional services Christian Fabry said.

“With these new openings and expansions, we further strengthen our service capabilities and best-in-class service offerings to customers.”

“We can do that by shortening the operational down time for customers thanks to the service centres’ strategic proximity to mine sites and greater availability of spare and wear parts to local customers.”

FLS offers a comprehensive range of service offerings that allow mining companies to maximise productivity.

The company has developed the strategic global presence and advanced service-based solutions required to provide responsive support wherever customers are located.

This includes:

  • Strong inventory of OEM spare parts and consumables in service centres around the world
  • Regional and global field engineers, plus remote asset health and performance optimisation services
  • Mineral laboratory services for fast, accurate mineralogical and metallurgical testing
  • Upgrades, rebuilds and exchange services to help you get more from your equipment.

FLSmidth work on the ground, and know that in a 24/7 process every hour of downtime adds up to very high costs in lost productivity.

That’s why its mining service centres are strategically located to offer local support to its customers operations – wherever they are in the world.

The company has service centres in East (Pinkenba, Beresfield, Mackay, Rockhampton) and the West (Henderson & Welshpool).

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Minprovise further expands wear parts and liners supply

Staff Writer

Image: Minprovise

Minprovise, a leading supplier in the mining and quarrying industries, has recently expanded its product range to include a variety of wear parts and liners.

This new offering includes high-quality manganese crusher liners, apron feeder pans and jaw crusher wear parts. The new range of high-performance crusher liners can also be supplied with tungsten inserts (TIC) offering unmatched toughness and extended service life, increasing plant availability and reducing costly downtime.

By offering a comprehensive range of wear parts and liners, Minprovise aims to provide reliable and high-quality alternatives to expensive original equipment manufacturer (OEM) parts, helping clients reduce costs and improve operational performance.

Further to that, Minprovise has recently introduced bi-metal wear plates and composite white iron wear bars (chocky blocks) into their suite of wear products.

Image: Minprovise

To assist clients with reliable supply and the shortest possible lead time, Minprovise hold considerable stock of various sized chocky blocks to suit the majority of more common wear applications.

From a quality standpoint, Minprovise’s commitment is evident in its rigorous selection, auditing and qualification process for all suppliers. Independent metallurgical test reports from both Australian and international laboratories are available on request for the Minprovise range of wear products.

This dedication to excellence has made Minprovise a forward thinking and trusted partner for many mining and quarrying operations, with well established relationships with organisations such as Rio Tinto, BHP, FMG, AngloGold and Roy Hill to mention just a few.

Product range support

Minprovise boasts a dedicated technical team with decades of experience in both Australian and international mining and quarrying industries.

Where required, Minprovise technical experts work alongside client teams to analyse areas of high wear with the goal of developing and implementing custom wear solutions. These can generally be implemented quickly, drawing from the extensive stock on hand and utilising rapid turnaround fabrication via the Welshpool-based workshop facility.

With this expansion, the company’s focus on innovation and safety first ensures that clients receive the best possible solutions for their needs. For more information about Minprovise’s new product range, including wear parts, liners, and chocky blocks, visit the Minprovise website.

Steelworks forced into administration to ‘save’ future

The Whyalla Steelworks has been placed into administration after the South Australian government rushed legislation through parliament and pledged “one of the most comprehensive industry support packages that this nation has ever seen”.

The move gives the government authority to act on debts owed by GFG Alliance and secure the future of the mid-north operations.

SGH ‘excited’ about future outlook for Boral

SGH Ltd (formerly Seven Group Holdings) has revealed it is “excited” about the future of Boral after it released its first-half earning results.

SGH’s first-half results were supported by its full acquisition of Boral, which was completed last year. Its overall revenue of $5.5 billion was up two per cent, driven primarily by WesTrac, which offset “marginally lower revenue” at Boral and Coates.  

SGH’s EBIT of $843 million was up 10 per cent, with Boral’s EBIT of $259m up 29 per cent, helping drive the growth in this area.  

SGH managing director and chief executive officer Ryan Stokes spoke about Boral’s performance in the first-half results.  

“SGH completed the acquisition of Boral early in the half, and I am particularly pleased with their continued progress on the performance journey to achieve mid-teen EBIT margins,” he said. 

“We remain excited about the opportunities we have long identified for further improvement at Boral. We also welcomed a significant number of former Boral shareholders to continue participating in long-term value creation as SGH shareholders. 

Boral’s revenue of $1.8 billion was marginally down for the first half partially because of lower sales volumes in residential construction and roading.  

SGH identified Boral’s cost control, and “internal optimisation” were “instrumental” in delivering the EBIT increase and managing the variable market conditions.  

Boral has started an investment programme to refresh its heavy mobile equipment fleet, it expects this to support production and reduce cost efficiencies.   

SGH stated the robust infrastructure investment outlook, and a positive residential outlook supported by the National Housing Accord targets supported its outlook for Boral.  

“We continue to see solid customer demand across our core sector exposures of Industrials and Energy. The outlook for these sectors, along with our strong HY25 result, gives us confidence in our full-year earnings guidance of high single-digit EBIT growth for FY25,” Stokes said. 

“Together with the leaders of our exceptional businesses, our owner’s mindset underpins the productivity and performance improvement that enabled this strong result.  

“I am also grateful for the efforts of the wider SGH team and their commitment to serving our customers and delivering outcomes.” 

Introducing the XCMG (徐工) XPE1215 mobile jaw crusher

Staff Writer

The XPE1215 mobile jaw crusher is built to withstand tough mining conditions. Image: XCMG

XCMG’s new XPE1215 mobile jaw crusher is poised to change the game in crushing and screening.

When it comes to mining and construction machinery, XCMG is a name synonymous with innovation, durability, and excellence.

Leading the charge in the Australian market, XCMG has proudly introduced the XPE1215 mobile jaw crusher, a game-changer in the world of crushing and screening.

Designed for efficiency, reliability, and unmatched performance, the XPE1215 is here to redefine industry standards.

Built for power and precision

At its core, the XPE1215 is engineered to handle the toughest of tasks.

The XPE1215 mobile jaw crusher reduces energy consumption without compromising productivity.
Image: XCMG

With its impressive jaw capacity, this mobile crusher is equipped to handle large-scale operations, processing substantial volumes of material with ease.

Whether it’s mining, construction debris, or quarrying, the XPE1215 tackles the job head-on, ensuring maximum productivity on every project.

Key specifications:

Jaw size: Optimised for high-capacity throughput, reducing downtime and increasing efficiency

Motor power: Enhanced motor systems ensure smooth operation, even under heavy load conditions

Mobility: Designed for rapid deployment and ease of transport, this crusher adapts seamlessly to diverse terrains and work sites.

Why the XPE1215 leads the pack

The XPE1215 isn’t just another mobile jaw crusher; it’s a class apart. Here’s why the XPE1215 is a premium option:

Innovative design: Incorporating advanced engineering, the XPE1215 boasts a user-friendly interface, making operations straightforward and efficient. Maintenance has never been easier, thanks to its accessible design and quick-service capabilities.

Energy efficiency: Sustainability is at the heart of XCMG’s innovations. The XPE1215 reduces energy consumption without compromising performance, helping operators achieve cost savings and meet environmental goals.

Durability under pressure: Built with high-quality materials, this crusher is made to withstand Australia’s harshest conditions. From searing heat to rugged terrains, the XPE1215 remains reliable, ensuring years of dependable service.

Precision and consistency: The crusher’s advanced jaw technology delivers uniform particle sizes, enhancing the quality of the output.

XCMG in 2025

While the XPE1215 takes centre stage, there’s much more to come from XCMG.

XCMG is gearing up to redefine the crushing and screening industry, with an expanded lineup of advanced machinery set to debut in 2025.

These forthcoming innovations are not only tailored to meet the specific demands of the Australian mining and construction landscape but are also engineered with global best practices in mind, ensuring they deliver superior performance, durability, and efficiency.

XCMG’s commitment to innovation means these new models will incorporate advanced automation, improved energy efficiency, and enhanced material handling capabilities to support operations of all sizes.

Whether tackling challenging terrain or increased throughput in high-demand environments, XCMG’s 2025 lineup promises to push boundaries and set new benchmarks in crushing and screening technology.

Crushing it with XCMG

The XCMG XPE1215 mobile jaw crusher is not just a piece of equipment – it’s a statement. It’s a declaration that XCMG is here to push the boundaries of what’s possible in mining and construction machinery.

As the industry look towards 2025, XCMG’s commitment to excellence ensures the future of crushing and screening is brighter than ever.

This feature appeared in the February 2025 issue of Australian Mining.

Navigating 2025: Outlook for the Australian construction industry

Ashley Grogan

Navigating 2025: Outlook for the Australian construction industry

Image: Sundry Photography/stock.adobe.com

Coates has developed a guide to understanding the trends, challenges and opportunities that will shape the construction industry in 2025.

The Australian Construction Industry Forum predicts just 0.9 per cent growth in the construction industry for the year ahead, reflecting slowing economic conditions, cost and inflationary pressure, and continued challenges around the availability of skilled labour.

“Ultimately, 2025 will see a shift in several key trends that shape construction. Critically, we are seeing a compositional shift in investment focus, creating new challenges and opportunities across the industry,” says James Lawrence, group manager – customer and markets at Coates.

This industry outlook explores some of the trends that will define the year ahead and highlights how the rental industry can ease pressure on construction businesses as they navigate the changing landscape.

Growth in engineering construction

Despite slight deceleration in building construction, demand remains strong in engineering construction as the industry moves into a utilities-driven cycle. Investment in large-scale renewable energy infrastructure will drive demand for accommodation, amenities and regional development to support these major projects.

“As the engineering construction boom for long road and rail infrastructure nears its peak, the next phase of growth in renewables, utilities and resources is ramping up,” says Lawrence.

“The push towards net zero is driving a surge in energy transition investment, with large-scale renewable energy generation, transmission and storage projects being constructed across the country.

“With equipment, solutions and expertise that align with the growing activity in these sectors, Coates is well-placed to support construction businesses in exploiting these opportunities. This shift will be a core strength for Coates and its customers in 2025.”

Key takeaways:

  • With a forecasted six-fold increase in renewable energy construction over the next five years, utilities will become the biggest sector of the Australian engineering construction market, according to Oxford Economics Australia’s Engineering construction in Australia – Q4 2024 update.
  • This growth is shaping state-based demand, with particularly strong growth forecast for Queensland and Western Australia over the next five years.
  • Bolstered by a mining rebound, economists also predict that WA will surpass New South Wales to become the largest state for engineering construction activity by the end of the decade, according to Oxford Economics Australia’s Engineering construction in Australia – Q4 2024 update.

Shifting building activity

The commercial and industrial building sectors will experience a decline in growth in 2025. The residential construction sector will also see a slowdown, with Australia’s population-driven housing boom yet to arrive.

“Lingering sentiment in the Australian economy is causing some stagnation to remain, particularly around private investment in building construction. Once this sentiment lifts, the market will start to grow again,” says Lawrence. “Declining activity in these construction markets is expected to be offset by growth in the health, utilities and institutional sectors, including defence projects.”

Changing project geography

A shift in major project location from metro to regional areas is another trend currently shaping the construction industry.

“During the decade-long transport infrastructure boom, Coates supported many of the country’s largest metro-based capital works projects, including Metronet in WA; West Gate Tunnel in Victoria; and the M7-M12 integration in NSW,” says Lawrence. “As focus shifts towards building large-scale renewable energy infrastructure, we are supporting a growing number of projects in regional and remote locations across the country.”

Workforce challenges

Labour shortages will continue to challenge construction businesses in 2025, exacerbated by historically slow productivity gains.

“Coates is focused on helping customers to improve productivity and efficiency,” says Lawrence. “Our turnkey solutions can ease workforce pressures and help customers to transfer some of the risk.”

How can equipment rental support the construction industry amid challenges?

“While the sharp spike in construction material prices has moderated, costs remain high due to tight infrastructure market capacity, increased public debt, and challenges related to the cost of living and wages,” says Lawrence. “Hiring equipment presents a strategic solution for businesses looking to reduce capex, manage costs, and scale up or down quickly as needed.”

Reducing capex, improving cash flow

With rising construction costs, it’s often more cost-effective for businesses to allocate capital to renting instead of purchasing construction equipment.

“By hiring equipment, customers avoid having to make loan repayments or front the full cost of purchased equipment,” says Lawrence. “This approach also creates a more predictable and manageable cost structure to support accelerated decision-making.”

Additional benefits of hiring construction equipment include:

  • Mitigating the risk and liability of owned assets
  • Shifting the cost and responsibility for maintenance, servicing and insurance to the hire company
  • Avoiding the depreciation of owned assets
  • Preventing the cost and inconvenience of reselling and/or replacing end-of-life equipment

Circularity and emissions reduction

To deliver major projects, businesses must be able to meet the growing sustainability provisions in construction contracts. Among a wide range of considerations, in 2025 there will be greater focus on circular construction practices and reducing Scope 3 emissions – the indirect greenhouse gas emissions (GHG) that occur in a company’s value chain.

“Choosing to hire construction equipment is inherently circular, as the equipment is deployed to multiple projects throughout its lifecycle, improving efficiency and utilisation,” says Lawrence. “Hire equipment also gives customers access to the latest technology and innovation to improve utilisation, inform hire choices and work more sustainably and efficiently.”

Coates is uniquely placed to support customers in reducing their GHG emissions with its Greener Choices range of battery electric, hybrid, solar, low-pollutant engines and biofuel-compatible equipment across categories including access, materials handling and lighting.

“Lighting is a key category on the way to decarbonisation, together with increasing hybridisation of power generation with multiple benefits, including reduced noise and particulate pollution,” says Lawrence. “We are also tackling temporary site accommodation, typically one of the highest energy users on project sites, with a range of more energy-efficient solutions, augmented by renewables and hybrid power sources.”

With one of Australia’s largest fleets, a national branch network and a deep understanding of what it takes to support the delivery of major projects nationwide, Coates looks forward to supporting customers as they navigate 2025.

For support and advice, reach out to Coates today.